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Big 3 & Alternator Question

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Old Apr 21, 2023 | 01:37 PM
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Default Big 3 & Alternator Question

After so many years and miles (392,000 of them) I finally did the big 3; I actually still have a few more cables to run. I've got 1/0 cables running from the battery + to the relay/fuse terminal. Battery - to the body - fender well. Big difference even with the stock cs130 105A alternator. I still need to go from the alternator + to the relay/fuse terminal (whatever it's called). I may run another ground cable from the body to the engine.

I have an alternator that I purchased from Powermaster a few years ago, a 160A. After a few months after installing it, it started pulsating lights ....etc. I'm assuming it's a shorted diode in the rectifier giving me the pulsating DC. I noticed that the rectifier is DR4204 which has 35A diodes - seems fine for 105A but not 160A - that is if the demand was ever over 105A. Could this be as simple as swapping out the rectifier with some 50A or 60A diodes?

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