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Alternator stops charging at high rpms

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Old 12-17-2015, 04:12 PM
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Originally Posted by Old Geezer
Do you guys think 105a that I currently run insufficient?
Add up the load, and see where you are w/ the 105A unit.
I run a 130amp alternator in the Cougar and I think the one in the GTO is 145amp, never had this issue. Then again, I am not running dual pumps or low imp injectors.

As was suggested, add up the loads. I assume the cooling fan is also ON at WOT, so that can add to the draw as well.

Andrew
Old 12-17-2015, 06:30 PM
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Thing is I dont know what these items pull. Maybe you guys can give me an idea:

96 Mustang, oe electric system with usual stuff (dash lights, head lights etc)
Holley EFI w/low imp inject.
2 fuel pumps
1 electric fan

Doesn't seem like alot, but could this all me over 100a? Still not sure why power would suddenly drop off at high rpm vs a slower decline in power.
Old 12-18-2015, 11:37 AM
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Originally Posted by 69-chvl
Thing is I dont know what these items pull. Maybe you guys can give me an idea:

96 Mustang, oe electric system with usual stuff (dash lights, head lights etc)
Holley EFI w/low imp inject.
2 fuel pumps
1 electric fan

Doesn't seem like alot, but could this all me over 100a? Still not sure why power would suddenly drop off at high rpm vs a slower decline in power.
Can you give us more details? What fuel pumps? What fan?

I think halogen headlights draw 7.5amps per light.

Andrew
Old 12-18-2015, 02:50 PM
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Originally Posted by Project GatTagO
Can you give us more details? What fuel pumps? What fan?

I think halogen headlights draw 7.5amps per light.

Andrew

Holley 12-1400 dual pumps, factory single 3.8 Ford cooling fan. I figured about 15a for the headlights.

I emailed Doug F from Holley and asked about the apprx amp draw of the following and here's his estimates:

Holley ECU - 10a (mostly wideband pulling)
Injectors - 15a max
Coil - 15-20a
Fuel pumps - 23a
Meth sys (that I don't really run) 10a

I figure the cooling fan pulls ~30a

These items are apprx 108a at WOT. Could be more/less. This doesn't include headlights, the rest of the car whatever that pulls. I have a couple of other modules that are sapping power to (the factory ecu is still in place - I should disconnect it but worried it might cause a check engine/anti-lock light, convenience module, tach adapter and speedo converter box).

Looks like a 105a alternator just may not be enough.
Old 12-18-2015, 05:01 PM
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Sounds like a 130 amp alternator should do it.

Andrew
Old 12-18-2015, 06:13 PM
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Andrew do you think a 130a is enough or do you oversize alternators by a certain percentage?
Old 12-18-2015, 10:50 PM
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Originally Posted by 69-chvl
Andrew do you think a 130a is enough or do you oversize alternators by a certain percentage?
I'd want an extra margin. What's readily available?

Andrew
Old 12-19-2015, 07:57 AM
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Originally Posted by Project GatTagO
I'd want an extra margin. What's readily available?

Andrew
B/c I have a hood clearance issue, it's kinda limits my choices somewhat. Current alternator is a AD230 which is basically the same as a CS130D, just newer I believe with some improvements. Powermaster makes one in a 165amp drop-in conf. for my app. This alternator barely clears my hood as-is.

I'd like to get the AD244 in there, but it's much bigger. I actually have one here that came off this motor (this was a pull-out LQ9 from an Escalade) that's rated at 145a. I would have to get a aftermarket relocation bracket for the alt/ps pump to move it down a bit. I don't object to doing that if it allows a better alternator.

New 165a alternator is $250.00. Relocation bracket is $130.00 + 30.00 for a new belt, but I then have a "better" alternator installed, although it has 70k miles on it and its 145a vs. 165a.

Not sure what the best approach is just yet.
Old 12-19-2015, 11:42 AM
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If money is not an issue, then sounds like the 165a Powermaster is the easiest solution with plenty of overhead.

Andrew
Old 12-21-2015, 06:47 PM
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We'll, hooked-up the 145a ad244 that I had laying around, and couldn't close the hood completely due to clearance, but it was latched. Ran the engine up to 6100 and it stayed solid at 14.2 even though alternator shaft speed was over 20k (had the factory 2.25" pulley on there). This is with a well worn used alternator too! Looks like I just didn't have enough alternator after all.

Thanks for all the tips!!

Last edited by 69-chvl; 12-21-2015 at 07:15 PM.
Old 09-01-2016, 11:16 AM
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Whatever came of this? I currently have the same issue. Though my 105A CS130D alternator from auto zone has worked flawlessly for 3 years. It suddenly started dropping out completely anytime I go WOT. I don’t think it’s an amperage issue and I changed nothing and it worked great for years. I figured my alternator just crapped out so I got another reman (lifetime warranty).

Could you have shut off the 30a fan and tried a pull to see if it still dropped out? I run the same fan and I know on high it’s an amperage hog.

Thanks
Old 09-01-2016, 11:34 AM
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Many Alt are computer controlled
"The only known factory LS application where the stock ECU doesn’t connect to the alternator is the ’98-’02 F-body. However, most of the “computer controlled” alternators on these engines can be placed in an automatic mode by wiring their “L” terminal to the dashboard alternator warning light (which would get switched 12 volt power if your car originally did not have one). When the L terminal is connected to a lamp, the alternator will power up and put out charging voltage. This trick works on any alternator with a four terminal connector where the terminals are marked P, L, F (or F and I on the same terminal), and S. The remaining three terminals are left disconnected."
"

At high percentages of TPS (near WOT) the computer controlled alternator is programmed to shut off (go low voltage). this helps save gas and free up power.

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Old 09-01-2016, 11:38 AM
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This is not computer controlled. It's a 98 1 wire deal with lamp in between field wire. Like I said worked great for years... Now I'm guessing I got a crap remain alternator. Or I lucked out with a good one the first time around.

Relatively low RPM as well... it's down to 12.9v by 5k. Charges fine at 14v+ on startup... 13.3v steady once charged.

Bottom graph/red line is bat voltage

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Old 09-02-2016, 04:31 AM
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Originally Posted by Forcefed86
Whatever came of this? I currently have the same issue. Though my 105A CS130D alternator from auto zone has worked flawlessly for 3 years. It suddenly started dropping out completely anytime I go WOT. I don’t think it’s an amperage issue and I changed nothing and it worked great for years. I figured my alternator just crapped out so I got another reman (lifetime warranty).

Could you have shut off the 30a fan and tried a pull to see if it still dropped out? I run the same fan and I know on high it’s an amperage hog.

Thanks
Unfortunately the no-charge situation still rears its ugly head from time to time. Seems less frequent though. Ended up getting a reman 145a from Autozone also, same thing. Just wondering if perhaps we are pulling more amps at WOT than we even realize...those coils are pulling some amps as are my low-imp injectors, 2 pumps. I did turn off the fan, meth pump and head lights to see if that helps and it did not. May have to spring for a better unit I guess. Perhaps were damaging the alternator (if they have cheap components like rectifiers) with all these high rpm blasts.
Old 09-02-2016, 09:23 AM
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Thats a stinker. Are you using a resistor or light inline to excite the alt? happen to check output voltage at alt plug with key on?

I ordered a little beefier 160a one wire alt to try. Ill keep u posted.
Old 09-02-2016, 10:33 AM
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Originally Posted by Forcefed86
Thats a stinker. Are you using a resistor or light inline to excite the alt? happen to check output voltage at alt plug with key on?

I ordered a little beefier 160a one wire alt to try. Ill keep u posted.
Using the factory control wire...it definitely sends out way less than 12 volts. Then I ran another wire with a bulb...no difference. But keep me posted. I don't mind spending money but hate spending money on something that wasn't needed.
Old 09-02-2016, 10:44 AM
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Went with this $140 deal

http://www.ebay.com/itm/HIGH-OUTPUT-...9T497m&vxp=mtr



Price is right if it works...
Old 09-02-2016, 01:33 PM
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Got off work a little early and was playing with this. I noticed my field voltage was still 11.8v. (with the light in series) I read alot of conflicting information on how much voltage you want on this wire some said no more than 5v. Some say 8ish.. One site claimed as soon as they see more than 5v they are trashed.

So I tried running 5v to it with the idiot light bulb in series. I saw 14.6 after start and it trickled back down to 13.5 with my fans on. Quick pull and it dropped to 13v. Turned trans/rad fan off and made another pull and it stayed at 13.3v. So there is something going on there.

bad pic but you can make it out.


Old 09-02-2016, 02:22 PM
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Please let us know how that alternator does! I'm having a similar problem where my car charges around 13.5 V in the morning, but drops to 12.8 V after engine is at operating temperature and one derale fan on
Old 09-02-2016, 08:51 PM
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if the light goes on when the voltage drops at high rpm (not sure you notice) isn't that a sign the diode trio has gone bad and is allowing DC to see the A/C current as a ground?


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