LT1-LT4 Modifications 1993-97 Gen II Small Block V8

how do you remove these fittings (Oil pressure sensor)

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Old 10-14-2010, 04:42 PM
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Sorry. So many words and I've been relentlessly picked on all day.

Anyway. This may be a dumb question, but are you sure you have the correct filter on? That leak could be a number of things. Most popular being the back of the intake.
Old 10-14-2010, 04:47 PM
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I think so? a shop changed the oil. it did seem like it got worse after the last oil change and i took it back to them adn they couldn't find the problem. As for the intake it was done in 2008 and the person who did it says its highly unlikely it would be leaking again.

Last edited by 1995blacktattop; 10-14-2010 at 04:57 PM.
Old 10-14-2010, 05:29 PM
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what ramair, said use an open ended wrench
Old 10-15-2010, 11:45 AM
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well i just got back from a shop and they say its the intake leaking on the back of the drivers side and wanted $550 to fix it. i didn't get it done. coincidently that is exactly where the OPSU connectors are. They also managed to put a bunch of scratches in my drivers side headlight cover that i had to use scratch x/swirl x to tone down why can't shops work on cars witout scratching stuff up? their sister shop put 3 DEEP scratches in the same ******* headlight cover 2 years ago during a radiator install and i had to take it back to teh body shop that had painted that door 1 freaking week earlier and have it repainted. luckily these aren't that deep but still, ugh.
Old 10-15-2010, 11:58 AM
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my offer still stands
Old 10-15-2010, 12:00 PM
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Originally Posted by BlackBird87
my offer still stands
do you have a lot of tools? i don't really have a lot of tools here. I'm not sure what i should do at this point because if its leaking again after so few miles that might mean there are bigger issues? I was under the impression that the intake is not pressurized but whatever is leaking on my car definately is.
Old 10-15-2010, 12:24 PM
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Originally Posted by 1995blacktattop
ugh, this is what the end of my driveway looked like when i left to go to the shop btw



as for getting the OPSU off, please read the thread. I have already had that off, the issue is how to remove the 2 fittings it connects to.
You need to remove Angle Fitting #1 first, a socket would be the quickest way. I think its a 3/4 size but not entirely sure.

The Angle Fitting #2 will require the removal of the EGR valve.

Good luck, and be patient.
Old 10-15-2010, 12:32 PM
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OP,

I think you should buy yourself a set of tools and start working on your car yourself.

At first take it steady to learn your engine bay and know where things are and how to open/access them. Shoebox's website will help guide you a long way. He goes as far to note down the wrench/socket sizes needed. You will memorize them quickly as well.

Good luck with your decisions.
Old 10-15-2010, 12:45 PM
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Originally Posted by ADM
OP,

I think you should buy yourself a set of tools and start working on your car yourself.

At first take it steady to learn your engine bay and know where things are and how to open/access them. Shoebox's website will help guide you a long way. He goes as far to note down the wrench/socket sizes needed. You will memorize them quickly as well.

Good luck with your decisions.
problem is i really can't get around under the hood very well. i have bad balance and can't really lean over very long. i would probably need to drop the motor to be able to actually get the intake back on without messing up the RTV as the only way i'd be able to put it on would be straight down from the top. either that or i'd just have to lay it on the block and slide it back into place which would probably make the leak worse.
Old 10-15-2010, 01:50 PM
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Originally Posted by ulakovic22
The two nuts for the EGR I believe are 12/13mm. Let me go out to the garage and see about the fittings.

Fittings are probably 13/16 or 15/16. I didn't have an open end in the bag large enough. Just use a cresent wrench if you don't have one.
The EGR nuts are 1/2"-not metric.
Old 10-15-2010, 02:15 PM
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Heat from the EGR and crank case blow-by are the biggest contributors to rear China Wall leaks.

A few reason why the leak recurs:

Surfaces NOT thoroughly cleaned of residual gasket material, oil, etc. before the re-install, and

Dimples not made to the China Walls AND the underside of the intake manifold, and

Not an adequate amount of sealant on both China Walls which carries up onto the intake gaskets, and

Intake not set straight down, and

Incorrect torquing of the manifold bolts and not repeatedly re-torquing them to take into account the gasket taking a set.

You really need someone who KNOWS how to do this job RIGHT or the issue will return down the road.

Jake
Old 10-15-2010, 02:23 PM
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I'm going up to illinois tomorrow to have Blackbird87 change it. Hopefully that takes care of it. I went and got the felpro gasket kit ($15) and a spray bottle of The right stuff ($15) just now at autozone. with what i'm paying him, i'll be a lot less into it than $450-$550 which is what the 2 shops wanted to charge.

as for torquing/retorquing, how long do you need to wait before retorquing? i don't think i ever touched the manifold after it was changed the first time.
Old 10-15-2010, 02:53 PM
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Wow Jake...listing not using dimples as a possible cause for an intake leak? Seriously? Completely unnecessary.
Old 10-15-2010, 03:32 PM
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Originally Posted by RamAir95TA
Wow Jake...listing not using dimples as a possible cause for an intake leak? Seriously? Completely unnecessary.
Exactly. Just retarded. The surface is porous enough for sealant to adhere to.
Old 10-15-2010, 08:37 PM
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lol...... what are some people thinking??????? ^^^^^^^
Old 10-15-2010, 10:57 PM
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If those fittings have never been out I doubt thats the leak. When I have torn down LT1's I belive they have red locktight on them from the factory. I have had those OPSU's leak at the fitting tons of times and I just started using teflon tape on them. Now no leaks.
Old 10-15-2010, 11:03 PM
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Originally Posted by jaycenk
If those fittings have never been out I doubt thats the leak. When I have torn down LT1's I belive they have red locktight on them from the factory. I have had those OPSU's leak at the fitting tons of times and I just started using teflon tape on them. Now no leaks.
it definately was not leaking at the oil sender itself. i took it off to check and it was dry and i put it back on with plumbers tape.
Old 10-16-2010, 12:01 AM
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This thread = FAIL
Old 06-25-2012, 02:08 PM
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Update????
Old 06-25-2012, 09:18 PM
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Just a question Why have 2 fittings That = more ****** leaks lol The LT1 & LT4 I have in my shop only have ONE of em Also if your not in a place that gets smogged Throw that EGR **** in the Trash An intake Reseal might take ya an hour or 2 tops Take plenty of pics Dimples are BullShit Never heard of that until I joined this forum After everythings Clean put a bead of Black RTV on the "china walls" make sure its like 3/8ths of an inch thick & up onto the corners Copper coat the intake gasket first & bet that bitch wont leak AS long as you let it set up & dont fire that bitch right up Hell 550 or 450 for a ****** intake THATS BULLSHIT Attention to detail will getcha far if you own older cars Damn 550 is a Nitrous Kit lol Where you located


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