DIY IRS Swap help
I'm putting a 5.3 and M6 into an E46 2000 BMW 323CI coupe. I'll be using my On3 76mm turbo so the rear end isn't going to hold up. Plus I want LSD! This is nothing impossible by any means, I could bolt in an E46 M3 rear end and axle shafts or put a Ford 8.8 in with custom CV shafts. What I'm wondering is how much budget friendliness can be incorporated while remaining worthwhile?
The M3 rear runs about $850 with unknown internals so I'd expect having to rebuild it. The Ford 8.8 is stout, affordable, and has a variety of gear ratios but as far as I know would require custom CV shafts to work. Do you guys see any reasonable alternatives or are these my most budget friendly options? Hopefully I gave you enough information. Thanks for your help!
If you've access to cheap 8.8" parts, then despite custom shafts or adaptors, long term it might be the better option for you.
I had the same issues as you starting out, the 188mm diff in those cars stock is pretty wimpy. I bit the bullet and bought a complete dropout from an M3. FYI though, I don't know where you're going to find a rear for $850, mine was close to $2500. The lower control arms, sway bar, cradle, brakes and obviously the diff/axles are all different than what currently lives under your car, you're best off buying the whole thing. I needed taller gears (stock M3 is 3.62) so I swapped the gears for 3.15s from an E31, my diff and stubs are also from the E31 since it's a clutch style diff. The BMW fanatics say it's not as good for the track as the stock M-Lock but neither is 1000hp in a 2wd 4 door family car lol. The rear suspension has held up 100% so far, mind you I don't run slicks but I do some stupid nasty high speed burnouts in it and hammer on it all the time. I've put probably 10,000KM on it since I got it running this spring, the whole rear is oem BMW and haven't had a single moment's trouble.
Last edited by nmccann; Nov 17, 2014 at 06:25 PM.

