Rod stretch
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The modulus of elasticity of 4340 is roughly the same as any other steel: ~29x10^6psi.
To get an ESTIMATE of your total elongation, it's going to be complicated. You'll need to take into account the cross-section of the rods at every point along its length, then add the stretch of the bolts, any clearance between the piston and rod and pin, then figure the stretch of the piston... There's a good reason why most folks operate based on rule-of-thumb here. Even if you take the time to do a finite element analysis of the entire assembly under max load (7000RPM), it's still just a guess. When you're playing with clearances in the 0.001" range, you don't have much room for error. Making decisions based on the general experience of quality engine builders is your best option.
Happy spinning!
-Mateo
stretch (strain) = stress x modulus of elasticity
stress = force / area
( the problem now is the rod don't have a uniform area cross section area ) anyway ....
force = mass x acceleration
max acceleration piston (ft/s^2) = ( RPM^2*stroke / 2189) *1.333
( stroke in inch )
if you really want to calculate the stretch you have to model the rod in some finite element program like ANSYS .
In my opinion a well designed rod will not stretch more than its elastic limit ( for steel that is about strain=0.002) so
stretch = 0.002 x 6.125 = 0.01225 inch
now there is stretch due expansion ( because of heat ) , I will write about it later.





