Advanced Engineering Tech For the more hardcore LS1TECH residents

Camshaft Discussion part II

Thread Tools
 
Search this Thread
 
Old 10-29-2003, 05:59 PM
  #141  
Banned
iTrader: (2)
 
SStrokerAce's Avatar
 
Join Date: Mar 2002
Location: NY
Posts: 2,344
Likes: 0
Received 1 Like on 1 Post
Default

You know what's crazy.

For the whole Time I've been reading this I was thinking that VE was Volumetric Efficentcy not Valve Events. That's a big pain in the butt.

Anyways, VE to me means Vol Efficentcy because basically you are trying to get as much of that as possible on any motor.

Bret
Old 10-29-2003, 07:09 PM
  #142  
FormerVendor
iTrader: (1)
 
HumpinSS's Avatar
 
Join Date: Feb 2002
Location: Waldorf, MD
Posts: 3,059
Likes: 0
Received 0 Likes on 0 Posts
Default

Dont feel too bad it got me for a while also
Old 10-30-2003, 12:28 AM
  #143  
TECH Junkie
iTrader: (1)
 
Jammer's Avatar
 
Join Date: Dec 2002
Location: Albany, NY
Posts: 3,657
Likes: 0
Received 2 Likes on 1 Post

Default

What a phenominal thread...with some of the top folks in the industry posting...this is what this forum is about...keep feedin' us junkies..stay on topic.
Old 10-30-2003, 08:10 AM
  #144  
TECH Senior Member
iTrader: (1)
 
Camaroholic's Avatar
 
Join Date: Nov 2001
Location: Waco, TX
Posts: 6,449
Likes: 0
Received 0 Likes on 0 Posts

Default

I spoke with Geoff @ TR yesterday, he said he wouldn't mind if I posted my cam specs. We talked at length about what was going on with my cam(s).

The new cam is a 250/244 .65/.65 109LSA 103 ICL. Yeah, kinda crazy numbers.

What we talked about tho. Geoff spent a while measuring the specific details of my valvetrain. My old cam was supposed to go .65" with the T&D "1.7" rockers that were on there. Well, it turns out that the T&D's were only giving a 1.61x lift. Huh. So, on a .38" cam lobe, I was only getting ~.612" of lift. Not a huge difference in overall, but it reduced the expected 'area under the curve'.

So, Geoff ordered up some T&D 1.8's, and it turns out that they measure up at 1.72x. On a .38" lobe, that'll get us our .65" of lift. I've got the P-to-V and valve springs to handle it, so that's not a problem.

But with the 'higher' ratio rocker, I should also get more 'area under the curve' as the cam goes through its motion.

As for the 109 LSA (actually 108.8 according to Thunder's cam doctor), as discussed in this thread, that was merely a by-product of the valve events. Geoff chose the intake close event time (based on actual valve opening, not the cam rotation - this is a solid roller motor after all), then chose the exhaust open time, and everything else 'fell out' in the math.

We are going back on with my old heads (and not the new ones as I was thinking), so I will have a good comparison between my old cam and this new one. We're doing that because of p-v and compression ratio issues with the new heads (and we want the car running by next week for the shootout ).

Like I said, the old cam idled great, and this new cam is set up with a very similar intake close event time. According to Geoff, the IVC is critical in idle quality, so keeping them near the same should help idle.

We'll see. If it doesn't work well, then it's time for another cam.

And as for 'intake restrictions', if someone would loan me a sheet metal, I'd be happy to run it. Otherwise I'm just waiting for the LSx to arrive...

-Andrew
Old 10-30-2003, 08:40 AM
  #145  
TECH Regular
iTrader: (3)
 
Geoff's Avatar
 
Join Date: Nov 2001
Location: Baton Rouge, LA
Posts: 443
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Camaroholic
According to Geoff, the IVC is critical in idle quality, so keeping them near the same should help idle.

Andrew,

You misunderstood me. What I meant was that IVC is a primary determining factor in where the cam is going to want to make power RPM wise. I don't think that it's going to affect idle much IMO that is more of a function of overlap. Sorry for any confusion.
Old 10-30-2003, 08:47 AM
  #146  
TECH Senior Member
iTrader: (1)
 
Camaroholic's Avatar
 
Join Date: Nov 2001
Location: Waco, TX
Posts: 6,449
Likes: 0
Received 0 Likes on 0 Posts

Default

Thanks Geoff. Sorry about my cornfusion. I'll just go back to my job playing on computers now.

Andrew
Old 10-30-2003, 10:50 AM
  #147  
Teching In
 
rmbuilder's Avatar
 
Join Date: Sep 2003
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts

Default

I have been following this thread from its beginning and observed that the majority of posts regarding theoretical cam profiles are using @ .050 measurements as a baseline. My question is, can @ .050 data points be a valid architecture for cam design? While .050 is a useful tool for reference and installation purposes, they can be very misleading not accurately reflect the numerous complex design parameters required for a working model. This distortion is especially evident during the overlap period (a critical component), which can virtually disappear at these (.050) measurements. I seems probable that an absolute method of measurement (inch-degrees in this case) would give a more accurate evaluation of theory and better address the multiple complexities involved in camshaft design. The following is an excerpt from an article that will expand on my question. It can be viewed in its entirety at the following link.

Jim Hicks is the guy at GM Powertrain who does Gen III camshafts and we learned a lot from him in three different telephone interviews. LS6 valve lift is .525-in., intake, and .525-in., exhaust, compared to .500/.500 for the MY00, Y-car, LS1 profile. Measured at .050-in. tappet lift, LS6 intake duration is 204° and exhaust is 211°. The LS1 for MY00 was 198°/208°. The LS6 lobe centers are 116° apart where as LS1 has them at 115.5°. At .050-in. tappet lift, both cams have no overlap, but at .005 lift, LS6 overlap is 45° and LS1, 49°. The overlap numbers make the new cam seem less aggressive but, that’s clearly not the case.
"Even though the LS1 looks like it has more overlap based on degrees," Jim Hicks commented, "the LS6 actually has more overlap based on lift area–.52 vs. .42 inch-degrees. That is why it’s better to use lift area to quantify a lot of this cam data rather than just degrees."
We agree. With today’s varying lobe configurations, comparing cams by the area under the profile is a better choice. Another issue to consider is, up to now, virtually all Gen III camshaft duration data released by GM’s various communications entities has been "altered" to facilitate comparison to Gen I and Gen II Small-Block V8 profiles which, except for the LT4, used 1.5 rocker ratios. Our specifications are not skewed to a specific rocker ratio. Again, the duration numbers in degrees, when used for comparison purposes, can be deceiving. The lift area, in in./deg., is a more consistent method of measurement.
Why does the LS6 have more actual overlap when, measured by duration in degrees, it appears not to? The LS6 valve accelerations and open/close ramp configurations are dramatically different from those of the LS1. The accelerations are higher," Hicks continued, "especially the negative acceleration over the nose, which increased about 10%. That’s where the increased lift and duration come from. We also changed the ramps. In the ’97 model year we put constant velocity opening and closing ramps on the cam to limit valve train noise. For 2001, because (LS6) is a more aggressive application, we went back to a constant acceleration opening and closing which moves the valve faster. That gives us more lift area and allows us to run tighter lobe centers (than with constant velocity ramps having the same lift). With this profile there is a slight increase in valve train noise. but for this application, (ie: the Z06) it was deemed acceptable.


http://www.idavette.net/hib/ls6/page3.htm


Thanks for a very interesting thread!
Bob
Old 10-30-2003, 01:19 PM
  #148  
TECH Addict
 
ChrisB's Avatar
 
Join Date: Nov 2001
Location: College Station, Tx
Posts: 2,207
Likes: 0
Received 0 Likes on 0 Posts
Default

Now overlap gets even more complicated once we have cam splits and advance retard in there. There is a certain place that the motor likes the overlap to be and the overlap triangle and it's placement relative to TDC is another thing to look at in cam design.


I would definitely be interested in your thoughts on the mechanics behind where you want your overlap centered, relative to the piston.
Given that the point is to get the air mass moving I would guess you would want it as late as possible, whereby when the overlap is done the inertia imparted by the piston intake stroke has just become equal to the inertia imparted by the exiting exhaust gasses?
Also since we are moving the air in "linear" time while the piston moves in rotational time would the overlap centering point be sensitive to rpm (e.g. make it "earlier" as rpm's increase since the piston down event will be coming sooner in linear time), or does the increased speed of the piston on the exhaust stroke tend to counteract that though you have less time you have a greater aspiration into the cylinder from the faster exhaust?

Also, in relation to a pressurized intake (FI), is there any real point to overlap (when you are in boost?) Do you still want a little to actually help evacuate the exhaust charge? doit
Old 10-31-2003, 01:05 AM
  #149  
Banned
iTrader: (2)
 
SStrokerAce's Avatar
 
Join Date: Mar 2002
Location: NY
Posts: 2,344
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by ChrisB
[/b]
I would definitely be interested in your thoughts on the mechanics behind where you want your overlap centered, relative to the piston.
Given that the point is to get the air mass moving I would guess you would want it as late as possible, whereby when the overlap is done the inertia imparted by the piston intake stroke has just become equal to the inertia imparted by the exiting exhaust gasses?
Also since we are moving the air in "linear" time while the piston moves in rotational time would the overlap centering point be sensitive to rpm (e.g. make it "earlier" as rpm's increase since the piston down event will be coming sooner in linear time), or does the increased speed of the piston on the exhaust stroke tend to counteract that though you have less time you have a greater aspiration into the cylinder from the faster exhaust?

Also, in relation to a pressurized intake (FI), is there any real point to overlap (when you are in boost?) Do you still want a little to actually help evacuate the exhaust charge? doit
I've been doing alot more digging on the overlap area, because it's not just the quantity of overlap that counts but where it is too. I've only studied this on for NA applications as of now, but I'll dip into the FI territory when the opportunity pressents me. My thought is that the overlap area has to be smaller than normal NA stuff, but the placement is still about the same.

Air has mass, and we use overlap to give that mass a kick in the *** towards the cylinder. We don't want exhaust going back into the intake or the cylinder so the placement of the overlap area is important. The overlap triangle has a sweet spot ATDC, so one reason why I like split duration cams. Also why 93Pony likes retard ground into his revearse split cams. What I worry about is where I can get postive intake port velocity, it happens a few degrees after the valve is open and happens big time after the piston starts moving down the bore.

Part of what we are looking at with overlap is not the scavenging of the system, but getting the valve open enough so at the time the piston starts down the cylinder it flows enough for the RPM we are at. That's pretty simple and exhaust scavenging helps that a ton, and that's where you get cylinder filling BEFORE TDC. On race motors all of this is much more important than on street stuff because the big durations and overlaps needed to pull this off are alot trading off requirements needed for street cars. No matter how big the overlap area is the placement of the peak of the overlap triangle needs to be around the same realtive spot. The problem being that the few degrees that can fall in is very sensitive.

As for what Bob(rmbuilder) said about deg sq inch for overlap area it's a very good point. Something like the G5X2 has around 13.0 sq in degs of overlap area with 1.7 rockers , going to 1.85 rockers will bring that up to 13.6 sq in degs.

Even though I like the G5X2 cam it has a overlap triangle that peaks before TDC. Though it's not by much. It's a large cam for it's application so that doesn't suprise me. We are dealing with a 12deg area or so for most camshafts, so the peak position of the overlap area is sensative as I said before. I normally like smaller duration cams with around the same amount of overlap, but the LS1 is a tricky motor. I still like smaller duration tradtional split tight LSA cams for it. Funny thing is a tradtional split camshaft puts the overlap triangle peak ATDC unless you advance it, then it's just going to move it closer to TDC or just before it. Small durations will get hurt by that though because the IVC will be moved to a point that favors low RPM and the small duration does that for you already. A revearse split camshaft without any retard is going to have a peak in the overlap triangle BTDC, so you throw a couple of degrees of retard at it and bam it's now where most straight up tradtional split stuff is.

The overlap triangle is not the most importance in the world, valve events have alot more influence. The area of the triangle (sq in degs) and the placement of it are how you should look at overlap IMHO, but you can't do that without graphic representation and good calculators to figure the overlap area. Luckily I have that.

Bret
Old 11-10-2003, 01:58 PM
  #150  
6600 rpm clutch dump of death Administrator
Thread Starter
 
J-Rod's Avatar
 
Join Date: Dec 2001
Location: Texas
Posts: 4,983
Likes: 0
Received 7 Likes on 7 Posts

Default

http://www.hotrod.com/techarticles/18218/index.html

Tech Articles

Cam Science
Resolving the Mysteries of Lobe Center Angles

By David Vizard

Introduction by Scooter Brothers, R&D Director, Competition Cams:

In spite of all the material published about cams, cam design, applications and the like, our experience at Competition Cams indicates there still exists much mystique concerning cam timing and valve events. We know this because of our cam help hot line (800/999-0853), which answers as many as 2500 technical calls a day. Because we repeatedly hear the same questions-–and because it’s a subject many don’t really know, including amateur and professional engine builders alike–we felt a technically sound primer on one of the most often asked and least written about subjects would be a great help to many. The subject: camshaft lobe centerline angles, or LCAs.

I put this idea to performance consultant and technical writer David Vizard. In recent years he has personally tested over 600 cam combinations on his own dyno, and designed some potent race-winning, best-selling cams as a result of his work. With a 30-year background in explaining complex automotive subjects to performance enthusiasts from firsthand experience, he’s in a strong position to write authoritatively about the subject. If this feature doesn’t answer your questions, then by all means call one of our technicians on our Competition Cams hotline-we’ll be glad to help. -SB)


A successful cam design must take into account two major factors: the mechanical dynamics of the system, and the desired optimal gas dynamics. In this feature we are going to deal with the gas dynamics, as precise valvetrain motion means nothing unless the valves are opened and closed at the appropriate moments. This means selecting or having a cam ground with the right event timing for your engine. Initially, at least, this may appear something of a black art known only to a select few cam designers, but this is most certainly not the case, as we shall see.

GAS DYNAMICS

Looking solely at gas dynamics, we find that once a cam opening duration has been decided, the next most important consideration is the lobe centerline angle (LCA). This as much as duration dictates the cam’s "character." In spite of that significance, its complex nature makes LCA one of the least explained aspects of cam specifications.

First let us define the lobe centerline angle. In simplest terms it is the angle between the intake and exhaust lobe peaks. Notably, it is the only cam attribute described in camshaft degrees rather than crankshaft degrees. Remember, the cam runs at half engine speed, and a cam producing 300 crank degrees of "off the seat" timing has a lobe which occupies 150 degrees of cam angle.

OVERLAP AND DELAY

The LCA dictates two important valve timing attributes: valve overlap around TDC, and how much intake or exhaust valve closure delay there is past the end of the relevant stroke. When discussing LCAs we talk in terms of "tight" or "wide." Tight LCAs have the lobes closer together, making the angle between them smaller; wider LCAs have wider angles. Generally speaking, the majority of cams fall between 98 and 120 degrees LCA.

Let’s hold cam advance in the motor constant and look what happens to valve events with LCA changes. Tightening the LCA produces more valve overlap around TDC, while wider equates to less. At the other end of the induction stroke, a wide LCA produces a longer delay to valve closure after the piston has passed BDC. Tight LCAs produce earlier intake closure after BDC.

Most of us are aware that extending cam duration moves the usable rpm range up. If increased duration is the only change, then the longer cam normally robs power from the bottom end of the rpm range and adds to the top. When only cam duration changes there is usually little change in peak torque. All the longer period does is move the point of peak torque up the rpm range. Most of the increase in horsepower occurs in the upper 30 to 40 percent of the rpm range. Changing LCAs has a different but equally significant effect on the power curve. Without a working understanding of this, you cannot hope to effectively spec out your own cams, so here’s what you need to know.


TDC THROUGH-FLOW

Because of its significance we will deal first with that very important race engine event, the overlap period. By tightening the LCA, the amount of valve overlap for a given duration is increased. For the first and most important half of the induction stroke the intake valve is opened farther by a cam with a tight LCA than one with a wide LCA. This produces a greater flow area as the piston starts to pull in a fresh charge.

Increased valve flow area in the first half of the induction stroke has significant importance for many reasons. The principal one is that a typical production-based 2-valve race engine inevitably lacks adequate valve area in relation to its displacement. Starting the valve motion sooner means more velocity and lift before the beginning of the induction stroke. It is often argued that opening duration after BDC is more effective at producing power than opening before the induction stroke starts. In reality a cam for maximum output for a given duration must have a good balance of opening at both ends of the induction stroke.

If a valve is opened at a suitably early point, the intake port velocity tends, later in the induction stroke, to increase enough to offset any negative effects of a marginally earlier closing. This early opening can be vitally important, especially for an engine having effectively tuned intake and exhaust lengths. In addition, data from "in cylinder" pressure measurements throw yet more light on the matter. For commonly used rod/stroke ratios, peak flow demand by the piston motion down the bore normally occurs between about 72 to 78 degrees. However, at lower RPM the greatest pressure difference between cylinder and intake port may occur as little as 20 to 30 degrees after TDC. As RPM reaches peak power level so the point of greatest pressure difference moves back to 90 to 100 degrees ATDC. For a small-block Chevy, if that pressure point moves back much past about 115 degrees then no further power with increasing RPM will be seen. In other words the engine has, in no uncertain terms, hit its peak. By having the intake farther open during the first half of the induction stroke we can, to a certain extent, delay the retardation of the maximum port to cylinder pressure difference.

Looking at peak intake port demand, which is also peak velocity, we find it tends mostly to occur over a relatively narrow part of the induction stroke. It mostly takes place between peak piston velocity and peak valve lift that follows some 25 to 35 degrees later. This, and the effect of pressure wave tuning in the intake and exhaust, are important reasons why the initial opening point of the intake valve can be so critical.


Promoting good cylinder filling early on in the induction stroke allows a beneficially earlier closing of the intake. If practical, this increases the amount of charge trapped at valve closure and results in an increase in torque output. A late valve closure from a wide LCA decreases torque.

A cam ground on a wide LCA has less intake valve opening at TDC, so reaches peak opening later in the induction stroke. This means as the piston accelerates down the bore it creates a greater discrepancy between the flow delivered by the valve and the flow required by the cylinder. Put simply, this is because during the first half of the induction stroke the valve is not as far open when a wide LCA is used as it is with a tight one.

POST BDC FILLING

When using a wide as opposed to tight LCA, the intake valve stays open longer after BDC. Because of this, it can be argued that if the cylinder wasn’t filled by the time the piston reached BDC or thereabouts, there’s time for it to go on filling. Here’s some numbers to make the point. At peak power, the cylinder of a typical race engine receives as much as 20 percent of its charge after the piston has passed BDC. This technique to gain cylinder filling becomes self- limiting because of increasing piston velocity up the bore.

Too much delay means a reversion process begins to expel some of the intake charge. This intake charge reversion (not to be confused with exhaust reversion) reduces torque and is most prevalent at 60 to70 percent of peak power rpm.

Of the two techniques, earlier intake valve opening, as produced by the tighter LCA, produces best results. High rpm cylinder pressure measurements suggest that the port/valve combination needs to substantially satisfy the cylinder’s demand in the first half of the stroke. If it doesn’t then, short of some very good shockwave tuning on the intake, it is unlikely to make up for it in the second half.


WHICH WAY TO GO?

So far the case looks good for tight LCAs, and so it is, but there are tradeoffs. Increased overlap equates to reduced idle quality, vacuum, and harsher running prior to coming up on the cam. Probably the most significant factor to the engine tuner though is a tight LCA’s intolerance of exhaust system backpressure. Remember, during the overlap period both valves are open. If there’s any exhaust backpressure or if the exhaust port velocities are too low it will encourage exhaust reversion. The tighter LCAs are, the more likely problematical exhaust reversion into the intake will occur. Put simply, we can say that a tight LCA cam produces a power curve that is, for want of a better description, more "punchy." At low rpm when off the cam, it runs rougher, and it comes on the cam with more of a "bang." A cam on wide centerlines produces a wider power band. It will idle smoother and produce better vacuum, but the price paid is a reduction in output throughout the working rpm range.
Old 11-10-2003, 02:00 PM
  #151  
6600 rpm clutch dump of death Administrator
Thread Starter
 
J-Rod's Avatar
 
Join Date: Dec 2001
Location: Texas
Posts: 4,983
Likes: 0
Received 7 Likes on 7 Posts

Default

THE STREET MARKET

Even though this Web site focuses on high-performance cars, it’s worth taking a look at cams for street in general and trucks in particular. For a given type of engine the range of LCAs offered by different cam companies is surprisingly wide. If you’ve had in mind that they can’t all be right, score yourself 10 points.

Deciding LCAs for a popular line of street cams is, apart from engineering requirements, a question of market perception. Corporate marketing policies dictate as much as anything what will be used. For instance, some companies tend to grind their performance street profiles on wide LCAs typically ranging from 110 to 116 degrees. This produces what these companies feel to be the most marketable balance between idle quality, vacuum, economy and horsepower. Very often the choice of wide LCAs is made knowing that some of the potential power increase will be sacrificed for idle quality and high vacuum for any accessories requiring it.


Wide LCAs are not the only way to go. Not everyone wants the smoothest idle and the highest intake manifold vacuum possible. Many, building even the mildest tow vehicle engine, are more interested in maximizing torque. To satisfy this market, some companies will grind their popular short duration profiles on a tighter LCA. Such cams, though less civilized when longer street duration is used, tend to produce more torque. However, it is important to realize that a tighter LCA is totally acceptable if the overlap developed by the LCA and duration combination isn’t excessive. Also, remember that good vacuum is an important factor for a vehicle that has vacuum accessories such as power brakes, vacuum operated air conditioning controls, etc. The tighter the LCA you choose, the shorter the cam must be to preserve vacuum and idle. This is so because the overlap comes back to roughly the same as that given by a longer duration, wider LCA cam. Obviously a shorter cam on a tighter LCA won’t make as much top end horsepower, so again there is a balance of tradeoffs to consider.

RACE ENGINE LCAs

Choosing the LCA for a race engine becomes simplified because compromises are virtually nonexistent. We are no longer concerned with anything other than maximizing engine output over the RPM range used. That’s good, but to be successful it’s necessary to make a better job of maximizing output than the next guy. To do that you need to understand those factors affecting the optimum LCA for the job.

The easiest way to explain how optimum LCAs can change is to use a base spec engine which has been dyno-optimized as a starting point. By making hypothetical changes to this engine it becomes easier to see how the optimum LCA is affected. Let us assume the following: 355 CID from 4.03 inches x 3.48 inch bore/stroke combination, a set of reasonably well ported heads, 12.5:1 compression ratio, a nonrestricted exhaust, a single 4-barrel carb on a race manifold, a single-pattern, flat-tappet cam at 310 degrees seat duration and about 265 at 0.50-inch lift, and 1.5:1 rockers. Such a combination usually produces the best all around results at about 107-degree LCA.

To better understand how the required LCA changes, always consider that it is strongly tied in with the cylinder heads’ flow capability and the displacement the head must supply. In its simplest form, this equates to a ratio of cfm per cubic inch. With that in mind, let’s start with the effect changes in bore and stroke have on the optimum LCA.

CR EFFECT

The effect of changes in compression ratio used on the optimum LCA is rarely dealt with, but it can be significant. The first step towards understanding why the CR affects the LCA is to appreciate the difference between the cylinder pressure plot of a high and low compression engine.

In a low-compression engine, peak combustion pressures are lower than in a high compression unit. But percentage-wise, the pressure doesn’t drop off as fast as it does in a high compression unit as the power stroke progresses. At the higher rpm a high compression motor is likely to run at, it needs a little more time to blow down the cylinder. This we can do by opening the exhaust valve earlier than with a low compression engine. This proves possible with little or no penalty because a high compression means more work on the piston at the beginning of the stroke and less towards the end. So the higher the CR, the wider the LCA can be made by virtue of extended duration by opening the exhaust valve earlier. A rough rule of thumb is to open the exhaust valve 1-2 degrees earlier for every point of compression increase from a previously optimally timed cam. Opening the exhaust valve 2 degrees earlier means the LCA has spread by half a degree.

ENGINE GEOMETRY

Engine geometry other than the bore and stroke also influences the most favorable LCA. The connecting rod length to stroke ratio has a measurable effect on the position of the piston in the bore at any point of crankshaft rotation.

It is important to understand that the induction system does not know how far around the crank has turned. It only recognizes piston position and velocity, and it’s subsequent effect on gas speed throughout the valve lift cycle. If the LCA and valve events were optimal then changing the rod/stroke ratio a significant amount will require a new cam profile to restore the original event timing.


Okay, here we go-pin your ears back and pay attention! Assuming no change in head flow efficiency, we find that any increase in the displacement requires a decrease in the LCA. For a typical 350, every additional 15 CID increase requires a reduction of one degree LCA, and vice versa.

Now let’s fix the displacement and see how head flow affects the optimum LCA. The same airflow to displacement trend also holds true here. If flow capability over a large part of the valve lift curve increases, the optimum LCA will spread, and if it decreases the reverse is true. If a dramatic increase in intake low lift flow is achieved, the tendency is to require less overlap. This means the LCA spreads, and this may have to be used with shorter intake duration. However, the reduced overlap is the most critical aspect. An increase in low lift flow without a compensating reduction in the overlap area can reduce output right up until very high rpm is reached. The intent here is to restore the overlap triangle, in terms of cfm /degrees, back to its original optimum value. Sure, it’s tempting to analyze thousandths of valve lift and degrees around TDC, but the engine does not recognize valve lift as measured by a dial indicator-only flow capability. This means all overlap characteristics should be related in terms of cfm/degrees not inch/degrees. Achieving an exceptionally high flow at low lift on the intake can cause the engine to react as if it has 20 or so degrees additional overlap. This often proves way over the top for an engine with previously optimum valve events. An increase in low lift flow is potentially good for added power but, if substantial, usually requires a revision of the valve opening and closure points.

BORE & STROKE CHANGES

If head flow is reduced, the LCA needs to tighten up. Now why would anyone want to use a head with less flow? Well, no one wants to, but a long stroke/small bore combination may force the situation. A long stroke engine has less room for valves than a short stroke, so may have less breathing capability on that score. This causes a long stroke engine to need tighter LCAs than a short stroke.

High- and low-lift flow capability can also affect the picture. We have already discussed what can happen when low lift flow is increased, now let’s look at high lift flow. An increase in high-lift flow only, during the last 60 to 70 percent of the valve lift envelope used, requires a slightly tighter LCA. This only comes about because it allows the intake valve to be closed a few degrees earlier for the same peak power rpm. However, for most practical purposes we can ignore its effect without incurring a performance loss. By leaving the cam timing unchanged, a slightly higher rpm capability is produced along with some extra power.


Take, for example, the rod length tests done for a well known tech magazine a couple of years ago on a 330-inch engine. For the experiment, the connecting rod length was changed by a whole inch, from 5.5 inches to 6.5. What effect would this have had on the required cam event timing? If the original cam were a 280-degree piece on a 110 LCA, then to restore the original parameters the new cam would have to be 279 degrees with a LCA of 109. These changes in the required cam spec, especially the LCA, would have measurably affected the results this test produced, though the trends would still have been the same.
Old 11-10-2003, 02:00 PM
  #152  
6600 rpm clutch dump of death Administrator
Thread Starter
 
J-Rod's Avatar
 
Join Date: Dec 2001
Location: Texas
Posts: 4,983
Likes: 0
Received 7 Likes on 7 Posts

Default

VALVETRAIN DESIGN

The rocker ratio used can have a strong influence on the LCA. We’ve seen, like the rod length test, back-to-back dyno tests of various rocker ratios that have indicated a far more complex picture than is actually the case. Such tests showed that on occasion, high lift rockers don’t work yet offered no reason why. From the point of view of the gas dynamics in an under-valved 2-valve engine, high lift rockers up to ratios of 1.8-1.9:1 always work if used correctly! The most likely reason for negative results when switching to higher ratio rocker is because the overlap triangle on an optimized engine was already as big as the combination would tolerate. If the LCA is already optimal on a big camed race engine, changing to high lift rockers will usually reduce the output, especially if used on the exhaust.

For a two-valve engine, possible power reduction from high lift rockers becomes less likely and of lesser proportions when cylinder head flow per cubic inch drops. That’s the situation for bigger inch small-blocks or really big-inch big-blocks. To make the most of high lift rockers, the reoptimization of the LCA is necessary. This means spreading the LCAs. By how much depends on the head flow to cubic inch ratio. Generally, large engines require little or no change, whereas small engines may need as much as 2-3 degrees greater spread.

In the same way, a change from a flat tappet to a roller cam can affect the LCA required. To avoid a very lengthy valvetrain dynamics discussion to explain why, it is suggested you read the book "How To Build & Modify Small-Block Chevy Valvetrains," published by and available through MotorBooks International, and Competition Cams or any good bookstore.

For cams under about 270 degrees, changing from a flat tappet to a roller will need a slight tightening of the LCA, about 1-2 degrees. From 270 to about 285 it holds constant, but over 285 the LCA will need spreading a degree or two.


CONCLUSIONS

All you have read so far might indicate there is a lot to this area of cam design. However if you absorb this, then as an aid to specing out and building a high performance engine, it will prove a valuable tool. In a sport that puts so much emphasis on technical capability, knowledge of camshaft lobe center angles can make the difference between winning and losing.
Old 11-12-2003, 09:20 PM
  #153  
On The Tree
iTrader: (1)
 
Hitman#1's Avatar
 
Join Date: Aug 2002
Location: here
Posts: 199
Likes: 0
Received 0 Likes on 0 Posts
Default

TTT
Old 11-13-2003, 09:56 AM
  #154  
Banned
iTrader: (2)
 
SStrokerAce's Avatar
 
Join Date: Mar 2002
Location: NY
Posts: 2,344
Likes: 0
Received 1 Like on 1 Post
Default

Maybe a comment on that once I get done reading it all.
Old 11-13-2003, 04:26 PM
  #155  
TECH Fanatic
iTrader: (1)
 
Cstraub's Avatar
 
Join Date: Oct 2003
Location: Tri-Cities, TN
Posts: 1,382
Likes: 0
Received 33 Likes on 19 Posts

Default

I'll never forget when I had to cam a BBC blower engine for customer/engine builder in IA about 3 years ago. This was a grudge match throw together 500Incher on kill with an 8-71. Problem was this thing was getting a stock set of heads with a butchered port job and the exhaust was bad, real bad, like 56% bad. Now you know the paticulars. So I went about calculating, computing and fine tuning what was need. Well this thing ended up being about 24 degree more on the exhaust then the intake. The engine builder, a friend, said if you think it will work, I'll run it. . so he gave the specs to the customer. He called a few cam companies and told him no way it would run. . .well the cam ended up in the engine, the car ran like a raped ape and won the grudge race at the track. . .

Moral is: Work with the engine builder and don't be afraid to do something different. Hell I'm glad they came out with CNC porting, its hell getting 16 different lobe profiles ground on a BBC core.
Old 12-15-2003, 11:44 AM
  #156  
6600 rpm clutch dump of death Administrator
Thread Starter
 
J-Rod's Avatar
 
Join Date: Dec 2001
Location: Texas
Posts: 4,983
Likes: 0
Received 7 Likes on 7 Posts

Default

I'd like to get this discussion going again. So, post up...
Old 12-15-2003, 03:59 PM
  #157  
TECH Fanatic
 
Old SStroker's Avatar
 
Join Date: Jun 2002
Location: Upstate NY
Posts: 1,979
Likes: 0
Received 3 Likes on 3 Posts

Default

OK, J-R...

Here's a good place to start.

Originally Posted by Cstraub
Moral is: Work with the engine builder and don't be afraid to do something different. Hell I'm glad they came out with CNC porting, its hell getting 16 different lobe profiles ground on a BBC core.
Old 12-15-2003, 05:36 PM
  #158  
TECH Regular
iTrader: (1)
 
Blktie8's Avatar
 
Join Date: Nov 2002
Location: Howell Mi.
Posts: 402
Likes: 0
Received 0 Likes on 0 Posts

Default

I have been reading along and have made some conclusions.
Most H/C cars are running straight or conventional splits
(larger exhaust duration) Why!
I would like to hear some of the pros and cons to reverse splits.
(smaller exhaust)
I wonder if we could geta little of both worlds.
On a normal asperated 346,would it be possible to make great power and have good idle with a larger intake duration and lift numbers.
smaller ICL and lsa ??
Old 12-16-2003, 12:17 PM
  #159  
6600 rpm clutch dump of death Administrator
Thread Starter
 
J-Rod's Avatar
 
Join Date: Dec 2001
Location: Texas
Posts: 4,983
Likes: 0
Received 7 Likes on 7 Posts

Default

Originally Posted by Old SStroker
OK, J-R...

Here's a good place to start.
Quote:
--------------------------------------------------------------------------------
Originally Posted by Cstraub
Moral is: Work with the engine builder and don't be afraid to do something different. Hell I'm glad they came out with CNC porting, its hell getting 16 different lobe profiles ground on a BBC core.
--------------------------------------------------------------------------------
I agree, if you think about a V8 as being 8 differnet "engines" you can get your head wrapped around this. This really comes into play when the ports don't flow the same. You'll have a hole that won't perform. For instance, on a SBC, you'll often have problems on #5 and #7. Often you have to tune on a big kit A really big nitrous kit , like two foggers on a 330in sbc) to keep that hole alive while loosing power on the others. I have seen folks build a motor with different CR per cylinder to keep a motor alive (also because those were the pistons they had left over after burning a few pistons) because they had issues with certain holes. I have seen them play with some early timing computers to pull timing out of certain cylinders, etc...

Clay Smith was one of the pioneers of cam lobe design. Clay Smith used to make cams for the Flathead Ford. He'd grind a different profile for each hole. He was one of the first guys to figure out heads flow and camshaft design went together.
Old 12-16-2003, 12:50 PM
  #160  
TECH Fanatic
iTrader: (1)
 
Cstraub's Avatar
 
Join Date: Oct 2003
Location: Tri-Cities, TN
Posts: 1,382
Likes: 0
Received 33 Likes on 19 Posts

Default

It is interesting to see what new milineium marketing can do to 30 year old designs. The inverted stuff was done 25 years ago, the launcher lobes of today were developed for stocker Buicks back in the late 60's early 70's.
That is why all the shafts I grind for my customer are engine combination specific. In turn the high cost of the cam is offset by the reduced hours of tuning to dial in the combination. Besides 1st pays more then 10th.

Cstraub


Quick Reply: Camshaft Discussion part II



All times are GMT -5. The time now is 09:37 PM.