Head flow numbers and pressure drop
Also the standard for flowing heads seems to be 28" of water what is the pressure drop and the airflow rate in cfm that is the according standard?
scale? The pressure in the ports? The pressure loss through the port?
flow for the standard test depression?
scale? The pressure in the ports? The pressure loss through the port?
Last edited by 02sierraz71_5.3; Oct 31, 2006 at 01:36 PM.
Also how can I figure out when the air becomes turbulent @ lift x?
Also how can I figure out when the air becomes turbulent @ lift x?
When the airflow in a head goes turbulent on the flowbench you will see flow drop as well and usually the port is noisy as well.
For example. air flows out of an inflated balloon because its higher pressure inside than outside. soda flows up the straw because you create negative pressure with your mouth. Your mouth created a "pressure drop"
Sometimes pressure drop is used to describe a restriction. For example, pressure drop across an heat exchanger. Under normal conditions, a fluid flowing in something like a tube will have equal pressure through it. If you place a restrictive valve in the middle, it will cause a "pressure drop." The higher the pressure drop, the higher the restriction.
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Let's see if I can help you out with your question. Please excuse my Photoshop
abilities!
The numbers you are questioning are likely the manometer values, which
have already been converted by Erik. 1 PSI = ~ 28 in./H20.
The manometer is taking the reading somewhere between the valve and
fan motor. The bench operator will calibrate the flow bench to achieve
a 28 " depression at all valve lifts tested.
For example, at 0.100" lift, the flow bench is adjusted to read 28" on the
manometer. A flow meter will record the air flow at that lift and depression.
If you can imagine how the bench functions, you will get an appreciation of
the numbers you are viewing.
If the valve lifts higher, what do you think the scale of the manometer SHOULD do? Should the reading drop lower than 28 in./H20, or should it
increase above 28 in./H20?
When you compare your cylinder head data, you will get CFM/Valve lift.
Common practice says these numbers are golden. I have since learned the
opposite.
The flow numbers mean very little in the real world. Do not select your cylinder
head based on flow numbers alone. Flow will change with:
- intake manifold, induction system
- cylinder bore size
- heat and fuel
- piston speed
- pulse mixing, sonic energy
- etc., etc.
With the flow numbers, you are only getting one piece of the pie and a very
little one at that.
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So the manometer is simply measuring pressure and any increase or decrease will result in the water going up or down.
Im assuming you open the valve more pressure drops along with the water level so you turn up the fan increasing the pressure back to 28" and then read the cfm for that valve lift?
And 28" is equal to 1psi of air pressure going throught the orifice(open valve area)?
Actuall operating engine, I thought there was alot more pressure inside the cylinder pulling air through the head?
Am I thinking about this right?
Last edited by 02sierraz71_5.3; Oct 31, 2006 at 07:38 PM.
Am I thinking about this right?
changes velocity during the stroke, and therefore creates a sinusoidal pressure
wave as opposed to a static pressure of just 28 in./hg.
changes velocity during the stroke, and therefore creates a sinusoidal pressure
wave as opposed to a static pressure of just 28 in./hg.
The fan would have to be pulsed to re-create speeds of different stroke lengths, combined with rates of piston acceleration over RPM.
If that's not tough enough, the fan pulses would have to be phased with
valve movement that would follow a specific cam lobe profile.
There would have to be some sort of mechanical/electronic intervention to
mimic valve position and piston position.
Each flow test would have to be performed for one specific engine combo.
The more you think about how a flow bench works, the less important the
flow numbers become in the real world.
The fan would have to be pulsed to re-create speeds of different stroke lengths, combined with rates of piston acceleration over RPM.
If that's not tough enough, the fan pulses would have to be phased with
valve movement that would follow a specific cam lobe profile.
There would have to be some sort of mechanical/electronic intervention to
mimic valve position and piston position.
Each flow test would have to be performed for one specific engine combo.
The more you think about how a flow bench works, the less important the
flow numbers become in the real world.
the smallest runner volume for your application that flows the best average
low and mid lift values.
IE:
A 180 cc runner that flows 300CFM @ 0.500" lift, will likely perform better than
a 200 cc runner with similar values.
It's all about the quality of air flow and shape of the port which will reduce
turbulence that kills horsepower.
The valve and chamber sizes are fairly standard for aftermarket heads; you'll
find there isn't much variance for a similarly classed cylinder head.
If you're spending a good buck on cylinder heads, the tuner will have no problems
explaining which is best for your combo.
the smallest runner volume for your application that flows the best average
low and mid lift values.
IE:
A 180 cc runner that flows 300CFM @ 0.500" lift, will likely perform better than
a 200 cc runner with similar values.
It's all about the quality of air flow and shape of the port which will reduce
turbulence that kills horsepower.
The valve and chamber sizes are fairly standard for aftermarket heads; you'll
find there isn't much variance for a similarly classed cylinder head.
If you're spending a good buck on cylinder heads, the tuner will have no problems
explaining which is best for your combo.
You might get some disagreement on low-mid lift flow being the most important.
Just my $.02
Is there any way to actually measure "quality" or maybe velocity would be a better term?
larger port with the correct displacement sitting under the head.
average mid lift flow could work better than a head which is biased to high lift.
In my particular case, with only 0.513" at the valve, I wouldn't look much toward 0.500 to 0.700" lift flow if the valve is spending more time in the 0.100-0.500" lift range.
I would give up some flow at .500" to get more flow at 0.300 and 0.400".
It is my understanding according to Darin Morgan's, "Porting by Numbers" interview
that a port is shaped to give the best flow with the least amount of turbulence.
If the port is shaped to get better flow at .600 and .700 lift, then the air
speed might suffer at lower lifts which would hurt the average
The fan would have to be pulsed to re-create speeds of different stroke lengths, combined with rates of piston acceleration over RPM.
If that's not tough enough, the fan pulses would have to be phased with
valve movement that would follow a specific cam lobe profile.
There would have to be some sort of mechanical/electronic intervention to
mimic valve position and piston position.
Each flow test would have to be performed for one specific engine combo.
The more you think about how a flow bench works, the less important the
flow numbers become in the real world.
As for the valve movement, you could use F1 similar technology with pneumatics and have infinitly variable valve timing and lift.
I know it won't be cheap, or easy to attain, but it is a step towards the future and eventually the perfect (GM) internal combustion motor.
I think these companies that test and tune these kits are well worth a second
look, even if the wallet seems a touch lighter in the end.

