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Old Mar 4, 2008 | 10:49 AM
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Iīve been thinking about how high can you go with the EGT on both N/A and FI

I know this is a raw queston(just really brainstorming) but where is the limit of Pump/Race Fuel in that matter,never read or see any info about it?
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Old Mar 4, 2008 | 12:57 PM
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aluminum melts around 1450
Theoritically gas egt's should run around 1250-1350
alcohol egt's run around 1050-1150
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Old Mar 4, 2008 | 03:39 PM
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Thats a very loaded question

Depends on your application. Catalytic converters typically limit your max EGT in an OEM application. Turbo's can also limit your max EGT.. High temp turbos (1050 deg C) are very expensive.. 950C turbo are much less so.

One major point to adding "fuel enrichment" is to keep the EGT's in line. The more enrichment you add.. the lower your BSFC.. but no racer really cares about that more than power..
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Old Mar 5, 2008 | 05:09 PM
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Originally Posted by Ari G
Iīve been thinking about how high can you go with the EGT on both N/A and FI

I know this is a raw queston(just really brainstorming) but where is the limit of Pump/Race Fuel in that matter,never read or see any info about it?
I’ve seen some turbo Buick guys in the 1650 F range on gas. I used to try to control to the 1350 F range when I was NA on gas, and flipped when seeing 1650 F, until I realized that they were over fueling, had early opening exhaust valves and late ignition timing, causing the burn to continue in the pipes, resulting in the high exhaust temps. Ive seen enough people including myself, getting out of it at half track when their EGT alarms went off only to see the pistons in fantastic shape ofter the run.

To answer your question, your EGTs could be high as hell, but the combustion chamber temp could be substantially lower, and that is what the piston is exposed to.

I won't rely on EGT's for general performance tuning unless I'm looking for some specific data. Looking at skin temp differences between the pipes is helpful if you have a hole running differently (lean or rich) but its nothing that you couldn't get from a heat gun, and you don't have 8 wires with probes getting in the way. Currently I have a couple of EGT's plumbed into the chambers and an O2 in each pipe for tuning. If I need EGT's, I have the bungs and can put the probes in if needed

Last edited by TT632; Mar 6, 2008 at 10:40 AM.
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Old Mar 6, 2008 | 04:01 PM
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.

I use 8 on the fast car. I've been 1490's with no damage. Been higher, for a micro second before probe & piston melted.
Never looked it up, but I was told a piston melts at 1508?? Also, my temps might not be accurate.
My data recorder is 13 years old. Antique compared to the new racepac.

.
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Old Mar 7, 2008 | 06:45 PM
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Your temps are more accurate than one in the collector,that is most likely accurate reading but depends where you place it on the pipe for accuracy if the other pipes are not shaped the same of comparing them

1500 is at the limit of competition pistons with high grade aluminum mix,is what i have read,iīve seen 800-1200° on most motors but donīt know the internals to verify
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Old Mar 9, 2008 | 01:15 PM
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Originally Posted by mrdragster1970
.

I use 8 on the fast car. I've been 1490's with no damage. Been higher, for a micro second before probe & piston melted.
Never looked it up, but I was told a piston melts at 1508?? Also, my temps might not be accurate.
My data recorder is 13 years old. Antique compared to the new racepac.

.
Your typical performance piston is made from 2618 aluminum alloy. 2618 Aluminum has a melting temp of approximately 1180 F. Your EGTs are NOT the temperature that your pistons are exposed to. Your combustion temperatures are much higher at peak combustion pressure, and vary depending on compression ratio, timing and air fuel ratio. Check out CSU's engineering dept online Applets to compare what effects cr, timing and different type fuels have on Combustion temperatures and pressures at www.engr.colostate.edu. Type Thermodynamics in the search box and that will lead you to the Internal Combustion Engine section. If you compare combustion temperatures with gasoline to methanol you can see why many of us choose alcohol and never look back.

Your pistons survive these high temperatures because of their mass, heat dispersion through the piston, heat rejection through the cylinder walls and into the oil, and the short length of time they are exposed to these elevated combustion temperatures. This is analogous to hitting your pistons with an oxy- acetylene torch for a few milliseconds. It will take minutes to get a typical sbc piston to get up to melting temperature of aluminum and actually burn through. I’ve Thermocoupled pistons for this condition when testing thermal coatings, and the results were very interesting. The commercially available thermal coatings work very well as long as you’re not detonating, but that is a different topic.

Last edited by TT632; Mar 10, 2008 at 11:37 AM.
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Old Mar 9, 2008 | 02:12 PM
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Max cylinder temp is much higher than egt's. I've seen engines run with egt's in the upper 1,400's for 24 hours with no trouble.
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Old Mar 9, 2008 | 05:47 PM
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Originally Posted by Cascazilla
Max cylinder temp is much higher than egt's. I've seen engines run with egt's in the upper 1,400's for 24 hours with no trouble.
Yes, if you are running rich and have late ignition or early exhaust valve timing you can have low combustion temperatures and have high EGTs from the burn taking place in the exhaust.
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Old Mar 9, 2008 | 09:28 PM
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Originally Posted by TT632
Yes, if you are running rich and have late ignition or early exhaust valve timing you can have low combustion temperatures and have high EGTs from the burn taking place in the exhaust.
Cylinder pressure and optimising the cam for power must not have anything to do with it? Well, every cylinder is timed individually and they are not run rich because that takes more pit stops and is just plain dumb. Do you have another explanation?
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Old Mar 10, 2008 | 09:32 PM
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Originally Posted by Cascazilla
Cylinder pressure and optimising the cam for power must not have anything to do with it? Well, every cylinder is timed individually and they are not run rich because that takes more pit stops and is just plain dumb. Do you have another explanation?
Evidently not, or not yet anyway.

I assume any engine run in a 24 hour race not only has to be durable, but it needs the best BSFC it can achieve for the minimum amount of refuelling you mentioned. My rough figuring says a 24 hour race engine fires each cylinder well over 3 million times. It has to be a hoppy (oops, happy) engine to do that and live.


Jon
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Old Mar 10, 2008 | 09:57 PM
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I've aways read plugs and then use my egt's and wideband to get the number i know my motor is happy at.Every motor will be diffrent and there is no set number.
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Old Mar 10, 2008 | 11:46 PM
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.

Agree with Tuff. I don't care what the actual number is. It's a tool to use with my record keeping.
If something changes, then we start looking WHY!! But as I said, the probe & piston did melt at 1500+.

.
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