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Dick Harrell Front Bumper Project (tons of pics)

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Old 02-12-2009 | 09:37 AM
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Wink Dick Harrell Front Bumper Project (tons of pics)

After a little planning and research, I've finally decided to start working on a project I've wanted to do since I've had a spare bumper sitting around my house for about a year now. I want to re-create the front bumper cover seen on the Dick Harrell camaros.

This is my motivation:


It's basically a stock bumper, with an extended "lip" coming off the nose of the bumper.

Ok, so here is my starting platform:


It's a stock, OEM bumper with a wings west body kit, that I think i will be able to use to my advantage. Here's how.

I plan on cutting out the middle part of the body kit piece, and using that to form the lip. it looks like it will be a pretty good fit and already has the general curve to the real DH bumper.







Now was for the sides, looks like i don't need to do anything except take off the sides of the body kit






The only tricky part to this whole thing I think is forming the lip where the fog light holes are on the bumper.




Anyways, I'm going to get started this weekend, so I will keep you all updated as I make progress with this thing.


cheers
Old 02-12-2009 | 09:39 AM
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Good luck!

keep us posted.
Old 02-12-2009 | 09:44 AM
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thats a cool idea. you might be better off snipping off the bottom of the bumper like the bottom part of the fog light opening, and grafting the bottom of that wings west kit in there. if i had more spare time id love to help you.
Old 02-12-2009 | 09:51 AM
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This is awesome. Please keep us posted!
Old 02-12-2009 | 10:19 AM
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how about you sell me that ww bottom piece instead?
Old 02-12-2009 | 10:22 AM
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Good Luck..
Old 02-12-2009 | 10:34 AM
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Originally Posted by fast01z28
thats a cool idea. you might be better off snipping off the bottom of the bumper like the bottom part of the fog light opening, and grafting the bottom of that wings west kit in there. if i had more spare time id love to help you.
i think i see what your saying. i need to find some cups or something i can use to fill in the fog light holes while im molding, that will make life easier.

Originally Posted by Havok2
how about you sell me that ww bottom piece instead?
i've tried to sell it for like a year, now it's time to have some fun with it
Old 02-12-2009 | 10:47 AM
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What are you gonna use to mold it? (products)
Old 02-12-2009 | 10:53 AM
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Originally Posted by PERFECT Z28
What are you gonna use to mold it? (products)
well my idea so far is to go to a craft store and get some foam, that will be easy to cut and shape and then put fiberglass over that and a little bondo to smooth it out... any suggestions?
Old 02-12-2009 | 10:59 AM
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good luck with the project dude and def keep us posted
Old 02-12-2009 | 11:16 AM
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Good Luck with the project, I hope you achieve what you want !
Old 02-12-2009 | 11:25 AM
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good luck with the bumper!
Old 02-12-2009 | 12:16 PM
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Good luck
Old 02-12-2009 | 12:20 PM
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Originally Posted by hlaalu
well my idea so far is to go to a craft store and get some foam, that will be easy to cut and shape and then put fiberglass over that and a little bondo to smooth it out... any suggestions?
Correct me if I'm wrong but I think bondo and the plastic on these bumpers don't work together too well. Plastic is flexible and the bondo isn't so it cracks.

I want to see how this comes out, could be pretty cool
Old 02-12-2009 | 12:36 PM
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looking forward to the results, good luck
Old 02-12-2009 | 01:24 PM
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Originally Posted by hlaalu
well my idea so far is to go to a craft store and get some foam, that will be easy to cut and shape and then put fiberglass over that and a little bondo to smooth it out... any suggestions?
Try using plastic filler.

No matter what you use if ya' hit/bump into something, it'll crack cause the fiberglass won't give as much as urethane.

Just be very careful when you handle it and if it comes out good and you want to install it...watch the front very closely.
Old 02-12-2009 | 02:35 PM
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Interesting.... Let us know...
Old 02-12-2009 | 02:57 PM
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Originally Posted by PERFECT Z28
Try using plastic filler.

No matter what you use if ya' hit/bump into something, it'll crack cause the fiberglass won't give as much as urethane.

Just be very careful when you handle it and if it comes out good and you want to install it...watch the front very closely.
hmmm. what i have is some stuff made by bondo, it has little fiberglass strands in it... suppose to be somewhat flexible
Old 02-12-2009 | 02:59 PM
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this is what i have... http://www.jamestowndistributors.com...ss+Resin+Jelly
Old 02-12-2009 | 03:03 PM
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Looks like 'kitty hair'...that does have a little flex.

Just don't go running into things...lol...not that you will.


There was a thread on here that showed some guy theu retro'd a '73 Camaro grille into his 4th gen.

His car domain showed his steps and mentioned the products he used to make it fit.

I'd link you the thread, but the SEARCH isn't working right now...

Last edited by PERFECT Z28; 02-12-2009 at 03:07 PM. Reason: added more info


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