HID Expert needed
Is your projector a more "open" design in that the lens holder is just a thin frame which leaves plenty of open space around it and the bowl? Or are you talking about the space inside the projector?
This is the "open-nes" I'm talking about:

See how open the projector is around the lens and the frame that holds it? Is that what you are talking about?
Here is the thread I got that picture from which also have info on making a shroud for it:
https://ls1tech.com/forums/appearanc...firebirds.html
If you are putting a shroud on the projector, that should should be sufficient in controlling any stray light. However, if you are putting projectors like these into an open reflector housing, then you should cover those openings so stray light doesn't "leak" out and get reflected out on the original housing that you are installing these projectors into.
Here is a pic from that thread showing the shroud he made:

Does your shroud cover those openings?
Also, often the projectors in cheap ebay housings is molded in and you'll have to cut it out. Although you might get lucky and the one you get might just be screwed/bolted in.
Please post pics when its done. What car is this for and which housings are you modifying?
BTW, why Valeo projectors? Were they cheap or the right size for the housing? They are ok, but there are better options (although most are larger).
Ill probably wrap the projector in aluminium tape just to be safe. I am aware that ill probably have to cut out the old projector, but from what I read, it really shouldnt be that hard with some time and patience. I chose the Valeo because ive read it is one of the smallest, with the E46 coming in a close second, and most likely to fit into the ebay projector housing with little modding of the headlight. The Valeo projector also has excellent color at the cutoff. There are certainly much better projectors out there like you stated, but even this smaller projector is going to be a big step up from my stock halogen lights. Ill gladly post pics when I finally get this project underway.
Thanks again





