Mecham hood Solution
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And what do you mean you "don't use the hood struts at all"? Have you unbolted them all together? If so, what holds your hood up when its open? I'm assuming they are still bolted on and by you claiming not to use them means you don't open your hood. But the biggest problem is when the hood is down. The struts are applying constant pressure trying to push the hood up when it is latched down in the front- therefore causing the stress cracks. And they will develop across the whole hood because of the struts- not just along the edges by the fenders.The more I think about it, the more I'd actually like to do a custom reverse opening hood. I'll have to start playing with the idea and give it a little more attention.
Replace the hood struts with linear actuators. The beauty of this is that the actuators will hold the hood in whatever position you move them to. There's no stored energy to deal with here. A side benefit of going this route is that in addition to putting no pressure on the hood at all, if you do the reverse opening hood setup like on the Vette, you could actually get away with not having to use a latch mechanism. You can find linear actuators and all the equipment necessary to rig them up here: www.selectproducts.com
IF it is going to keep you awake at night worrying if not having a hood latch will cause you any problems, you could substitute a mechanical hood latch with a plate/magnet setup. Mount the plates in the upper two adjacent corners of the hood where the hood meets the cowl panel. I'm sure you've seen cabinets in homes that have had magnetic latching plates installed in them. Very low charge, but just enough to do the job. Something that size should be all you'd need.
The second solution, which would keep you from having to worry about this same problem again in 3-5 years, would be to reinforce the "skeleton" inner support structure of the hood with carbon fiber. I've seen your awesome carbon fiber skills Chad so I know you're up to the task of doing this. IMHO, the combined effects of not having constant stored energy pressure being exerted on the hood by utilizing linear actuators and the added strength of the carbon fiber reinforcement should just about have your spider webbing problem licked. Just my .02.



