OK new trans problem
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There are not many options on a no 4th.
1- 4th not being comanded
2-4th servo or band clearance issue.
3-3-4 shift valve stuck
4-seals torn or damaged on the servo
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The Sonnax servo uses a gold washer , The problem is if your band clearance is a little high the washer will collide with the farbanks and only allow partial or no apply.
There are two fixes possible.
1-You can try and longer band pin.Only trouble with that is that sometimes the second servo clearance is tight enough allready and the 4th servo washer still hitting,
2-Remove the gold washer.Replace it with a black washer the same as the one under the e clip on the servo pin now. Its large enough to catch both parts of the 4th servo and is a little thicker. But beyond that its able to travel down into the where the pin goes through. You end up with a slightley tighter band clearance for 4th without affecting second and in addition because the washer can travel into the separator disc you get the thickness of the washer additional travel on top pf that.
The Sonnax servo uses a gold washer , The problem is if your band clearance is a little high the washer will collide with the farbanks and only allow partial or no apply.
There are two fixes possible.
1-You can try and longer band pin.Only trouble with that is that sometimes the second servo clearance is tight enough allready and the 4th servo washer still hitting,
2-Remove the gold washer.Replace it with a black washer the same as the one under the e clip on the servo pin now. Its large enough to catch both parts of the 4th servo and is a little thicker. But beyond that its able to travel down into the where the pin goes through. You end up with a slightley tighter band clearance for 4th without affecting second and in addition because the washer can travel into the separator disc you get the thickness of the washer additional travel on top pf that.
Of note drive in D3 not overdrive you could cook your band drivng it that way after a bit.
It was black! A few burn marks on the drum.No more WOT 4th gear shifts.The 3-4 clutches didn't look to good either and the over run clutches were burnt.What would cause the over run clutches to burn up? Thats about it so far,Should have it up & running Saturday afternoon
I'll post back....Thanks for the help.................Paul
Last edited by DRIVER456; May 30, 2009 at 07:05 PM.






