4L60E 3rd gear problems
Here is the problem, the first trans lasted about 3k miles and the 3-4 clutch's smoked. Fluid was fine and there were NO DTC's. Line pressure was within specs, although at the low end. First, second, and reverse operated normally. It seemed like a seal let loose for the 3-4 clutch pack, I figured maybe this would be an isolated incident.
I received another unit under warranty, and after the trans-adapts were reset I had a loose 1-2, but 2-3 were fine. After about 2k of driving, everything is well except when making the 2-3 under WOT (at about 72 MPH). At this point it slips about 1000 RPM's and finally engages. Don't want another reman since they will make me take it to a dealer and eat the balance of what their "Warranty" covers, about $40.00/hour.
Any idea's before I smoke another 3-4 clutch pack? Everything seems fine and with no DTC's...but then again I never had any DTC's with the last slipping trans.
Thanks in advance!
The way it was set up during the rebuild. 3-4 clutch material and disc count, clearance, 2nd servo travel, seperator plate hole sizes.
This is assuming it was all put together with no internal hydraulic leaks.


