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4L80E output shaft question

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Old 06-20-2011, 07:28 AM
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Default 4L80E output shaft question

there seems to be a couple diff output shafts (2W drive)
early have short splines and o ring, later longer splines maybe????
anyway, on the short spline with the o ring, do you need a yoke with the hollow area to slide over the seal, or can you just use a reg 400 yoke
what does the o ring do anyway-i remember on the old 400's, they used it with a yoke with a hole in it to let air out when it slid-sure caused a lot of leaks when it was used in non o ring trans, lol
Old 06-24-2011, 02:27 PM
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I am in the middle of my 80 swap, my builder said a standard 32 spline turbo 400 yoke is what to use,, I just ordered mine today so we will see.
Old 06-28-2011, 01:56 PM
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You can get a counter-bored yoke for the O-ring style output shafts.
Old 06-28-2011, 04:00 PM
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We machine the output shafts so a standard yoke will work.
Old 06-29-2011, 05:56 AM
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Slo do you know that part#? I'd like to get a 1350 counterbored yoke to get the conversion joint out of my car.
Old 06-29-2011, 10:43 AM
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I don't recommend the counterbored yokes.
Old 06-30-2011, 06:49 AM
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i just used the standard 400 yoke, seems fine
mainly was curious about the rear o ring, what its function was
keep oil off the splines for some reason?
Old 06-30-2011, 03:53 PM
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On a stock 4L80E the yoke is typically bolted on. The o-ring seals the yoke so ATF doesn't leak by the splines and out the back of the bolt on yoke.

Same as a truck style TH400.

You can use a stock TH400 yoke, the issue is that if you look at the spline engagement, you are giving up some engagement to have the proper amount of travel for normal yoke slip.

We machine the output shafts so a normal yoke will go past the splines about 3/4", so there is always complete or near complete spline engagement.
Old 06-30-2011, 04:00 PM
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Originally Posted by Jake's Performance
On a stock 4L80E the yoke is typically bolted on. The o-ring seals the yoke so ATF doesn't leak by the splines and out the back of the bolt on yoke.

Same as a truck style TH400.

You can use a stock TH400 yoke, the issue is that if you look at the spline engagement, you are giving up some engagement to have the proper amount of travel for normal yoke slip.

We machine the output shafts so a normal yoke will go past the splines about 3/4", so there is always complete or near complete spline engagement.
So you can you use a slip on th400 yoke with the Jake's transmission?
Old 06-30-2011, 04:07 PM
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Yes. You cannot use a bolt on yoke, there would be no slip in the driveline and it would cause damage to the transmission.
Old 06-30-2011, 04:27 PM
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i've heard you had to cut down the yoke so that it will be able to slide in and out enough as the rear articulates. with the car sitting level and the driveshaft bolted to the diff with the yoke slid into the trans, how much should the yoke be able to slide in? this is an older style 4l80e(no 12 o'clock bolt hole), stock rear, stock driveshaft, and a th400 slip yoke that measures 7.5''(the smooth part that actually slides into the trans is 5''). thanks for any help
Old 06-30-2011, 05:32 PM
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There is a pic on my TH400 page that may help.
http://www.jakesperformance.com/TH400_Components.html

The TH400 output shafts are essentially the same as far as the yoke is concerned.
You can see the o-ring groove and how close it is to the splines.
Depending on application you need about 1" of yoke slip.
As you can see in the pic you would be giving up almost an inch of spline engagement.
We machine the shafts so that the yoke can go further in the trans and retain full spline engagement. This assures more power capability and less likely to have driveline vibrations.

Old 06-30-2011, 07:45 PM
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ok that helps. so say with the driveshaft installed onto the car, you should be able to unbolt it from the rear and it should slide about 1'' into the trans before stopping? so if it only slides .5'' just hack saw .5'' off the end of the yoke so it'll slide in a full 1''? sorry, i just want to be sure i'm not ruining the yoke by not doing it right.
Old 06-30-2011, 08:30 PM
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Originally Posted by dutinsss
ok that helps. so say with the driveshaft installed onto the car, you should be able to unbolt it from the rear and it should slide about 1'' into the trans before stopping? so if it only slides .5'' just hack saw .5'' off the end of the yoke so it'll slide in a full 1''? sorry, i just want to be sure i'm not ruining the yoke by not doing it right.
You know what is scary about these types of posts?

The average consumer thinks they should just use a hacksaw to fix a clearance issue.

You can cut down a yoke but there are correct ways of doing it and I would recommend doing things the correct way.

USUALLY I recommend installing the yoke until it bottoms, pulling it out 3/4"-1" and then cutting the driveline to fit.
Old 06-30-2011, 08:41 PM
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so your saying shorten the driveshaft instead of the the yoke. what would be the issue with cutting down the yoke instead of the driveshaft? i understand there's a right and wrong way to everything, just trying to understand what would make cutting the yoke, the "wrong way".
Old 06-30-2011, 09:30 PM
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Originally Posted by dutinsss
so your saying shorten the driveshaft instead of the the yoke. what would be the issue with cutting down the yoke instead of the driveshaft? i understand there's a right and wrong way to everything, just trying to understand what would make cutting the yoke, the "wrong way".
You can cut a yoke down. Good luck with the hacksaw.
Look at how the original end looks, make your newly cut end look the same.
Old 06-30-2011, 09:45 PM
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ok, i see it's got a bevell on it. just seems like it'd be easier shortening that than it would the driveshaft. looks like i'll just have to explore my options.
Old 06-30-2011, 10:15 PM
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I doubt the bevel is of importance on a slip yoke the oil ring wont be of use either. If you can cut perfectly straight down get to it. if not use something that can. keep things balanced is the real key.
Old 06-30-2011, 10:31 PM
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Originally Posted by LTX355
I doubt the bevel is of importance on a slip yoke the oil ring wont be of use either. If you can cut perfectly straight down get to it. if not use something that can. keep things balanced is the real key.
I would rethink that a bit. Why do you think a bevel isn't needed? Why would they add that as a machinining operation during the manufacturing of the yoke if it wasn't needed?

Would you still think the same thing when I voided your warranty on a transmission that had thrust washer damage?
Old 07-02-2011, 08:20 AM
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curious if the later output shaft with the long splines would swap in an earlier trans, or was there a change in something-then you could use a yoke with the long spline and have max engagement
i usually meas the distance from trans to rear with full weight on the rear, then with it hanging, see how much the yoke will move
hanging loose it will usually be closer-i try and fit them as tight as possible, but not to tight where it would ever bottom out
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