Trans tune issues, experts needed
Bought new rear end with 3.70 gears (used to be 3.23s). Changed speedo settings in HP Tuners to compensate for new ratio and tire height. Speedo is reading correctly.
Went to track and car hit rev limiter at 1-2 and 2—3 shifts
Lowered commanded shift rpms AND mph in the tune. This fixed the 1-2 shift but not the 2-3. Logs were showing trans slippage and fluid smelled burnt so I replaced it with a built FLT 4L60E.
I go back to the track yesterday with the new trans.
1st pass: Spun real hard, lifted, got back in it and ran it out. 1-2 shift was commanded at 5400 rpms and happened around 5700. 2-3 shift commanded at 5400 rpm and happened around 6100. MPH tables were set 4-5 mph lower to allow rpms to control the shift.
2nd pass: Raised 1-2 shift rpms to 5650 (kept mph the same), Kept 2-3 commanded shift rpms at 5400 and lowered shift mph about 5 mph lower than the logs were showing at 5400 rpms. 1-2 shift happened at 6000 rpms and 2-3 banged rev limiter (6200 rpms) and I lifted.
3 rd pass: Lowered 2-3 shift rpms and mph even lower (5000 rpms) and the car did the exact same thing.
My logs of the runs show the “Current Trans Gear” parameter in HP Tuners. It shows the current gear as 3 rd , then 4 th right after hitting the rev limiter, but the transmission never shifted until I let out of the gas.
I have hundreds of runs on this car with zero issues until I swapped the rear end, so I suspect that it is throwing off something in the tune to cause this issue.
Any help would be appreciated.
Note: Setting the "100% Throttle" column in the "Partial Throttle Shift Speed" is not the same. The setting "Full Throttle Enable" determines at what % throttle the "Full Throttle..." tables are used.
Perhaps you already know all this, but please confirm.
1. Commanded mph must be met BEFORE the commanded rpm. Meaning log rpm vs. mph and set a mph that is 3-5 mph below your commanded rpm.
2. 1>2 is usually dead on or within 50 rpm of commanded rpm
3. 2>3 is usually 2-300 behind commanded rpm, but sometimes fluctuates, see #4.
4. Actual vs. commanded changes and is never 100% steady. Meaning just because it doesn't hit the limiter one time doesn't mean it won't any other time. I attribute this to differences in fluid temps, etc. Leave yourself a margin of error.
5. Read the A4 tuning sticky here by Coolaid, it can only help you. You need proper pressures to keep the clutches from slipping/burning.
6. Maintain proper fluid level for pressure consistencies.
7. Raise your limiter to gain a bigger window.
8. Make sure all your tables match for WOT stuff, including the part throttle table that lists a 100% throttle column.
Obviously raising your rev limit depends upon your risk tolerance and engine mods. I have dual valve springs and set my rev limit at 7100. That way I can quickly change my shift points at the track by only changing the Full Throttle Shift RPM.
Also, you can set a much lower rev limit for just Park/Neutral, which helps overrev in those positions.
Note: Setting the "100% Throttle" column in the "Partial Throttle Shift Speed" is not the same. The setting "Full Throttle Enable" determines at what % throttle the "Full Throttle..." tables are used.
Perhaps you already know all this, but please confirm.
1. Commanded mph must be met BEFORE the commanded rpm. Meaning log rpm vs. mph and set a mph that is 3-5 mph below your commanded rpm.
2. 1>2 is usually dead on or within 50 rpm of commanded rpm
3. 2>3 is usually 2-300 behind commanded rpm, but sometimes fluctuates, see #4.
4. Actual vs. commanded changes and is never 100% steady. Meaning just because it doesn't hit the limiter one time doesn't mean it won't any other time. I attribute this to differences in fluid temps, etc. Leave yourself a margin of error.
5. Read the A4 tuning sticky here by Coolaid, it can only help you. You need proper pressures to keep the clutches from slipping/burning.
6. Maintain proper fluid level for pressure consistencies.
7. Raise your limiter to gain a bigger window.
8. Make sure all your tables match for WOT stuff, including the part throttle table that lists a 100% throttle column.
Obviously raising your rev limit depends upon your risk tolerance and engine mods. I have dual valve springs and set my rev limit at 7100. That way I can quickly change my shift points at the track by only changing the Full Throttle Shift RPM.
Also, you can set a much lower rev limit for just Park/Neutral, which helps overrev in those positions.
I ran across some stuff on the HP Tuners forum that I am going to try today. I am going to log output shaft rpms to calculate the actual mph that the trans thinks it is seeing and use those values to command the shift.
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)Actually congrats on your perfect season! Too bad the team now has to pay for the mistakes of others.
I don't know if this forum allows its, but if you could post your tune and a log file from HP Tuners, I would be happy to look at it. I'm sure experts like 01ssreda4 would figure it right out. If you cannot upload the files here, you can email them to me at ted -at- vedit -dot- com.
Ted.
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Anyway, this worked for me.
http://www.hptuners.com/forum/showthread.php?t=27981
I used the spreadsheet provided and found it to work well.
Ron









