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4L60E, no 2nd or fourth

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Old Apr 8, 2013 | 06:28 PM
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Default 4L60E, no 2nd or fourth

Hey everyone,

I'm having a problem with my 4L60E that I just got done rebuilding. Me and my buddy rebuilt a couple years ago, but the pump rotor let go. This last rebuild, we rebuilt the pump and tore the whole thing down for inspection.

Now, I do not have second or fourth gear now. It will go from first to third in (D). However, it appears now that it will hit second gear the first time I take off in the car, but that is the only time it ever hits second gear. After that, it will go from first to third.



I asked on another forum for some pointers and I was told my 2-4 servo/band could be the culprit?

Thanks!

Rob
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Old Apr 8, 2013 | 06:47 PM
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Yes, the servo is a likely candidate and certainly the first thing I would check. There is the possibility of a problem with the band, but let's hope not.

First, remove the servo and carefully check the seals, especially on the 2nd apply (inner) piston. If that looks OK, you should check that that servo pin isn't too loose (too much free travel). The following directions for the Sonnax servo kit explain this:

http://www.sonnax.com/system/instruc...911-03K-IN.pdf

IMO, you don't need a dial indicator on it - anywhere between 1/16" and 1/8" should be fine. If it is indeed too loose, you will need to buy an extra-long servo pin and grind it down, as described in those directions. (You don't need the expensive Sonnax servo.)

Also, to help with a worn servo bore and leaking stock seals, Sonnax makes an o-ring kit (#77701-04SK) to better seal the 2nd apply piston:
http://www.sonnax.com/system/announcement/77701-04K.pdf
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Old Apr 8, 2013 | 07:22 PM
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Originally Posted by mrvedit
Yes, the servo is a likely candidate and certainly the first thing I would check. There is the possibility of a problem with the band, but let's hope not.

First, remove the servo and carefully check the seals, especially on the 2nd apply (inner) piston. If that looks OK, you should check that that servo pin isn't too loose (too much free travel). The following directions for the Sonnax servo kit explain this:

http://www.sonnax.com/system/instruc...911-03K-IN.pdf

IMO, you don't need a dial indicator on it - anywhere between 1/16" and 1/8" should be fine. If it is indeed too loose, you will need to buy an extra-long servo pin and grind it down, as described in those directions. (You don't need the expensive Sonnax servo.)

Also, to help with a worn servo bore and leaking stock seals, Sonnax makes an o-ring kit (#77701-04SK) to better seal the 2nd apply piston:
http://www.sonnax.com/system/announcement/77701-04K.pdf

Thanks for the advice! The servo will be the first thing I will check! I forgot to mention, my trans is not stock. The servo was upgraded with the first rebuild a few years back. Everything was working perfect until the 13 vane pump rotor broke in four pieces.
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Old Apr 8, 2013 | 07:27 PM
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Originally Posted by GreenZLT1
Thanks for the advice! The servo will be the first thing I will check! I forgot to mention, my trans is not stock. The servo was upgraded with the first rebuild a few years back. Everything was working perfect until the 13 vane pump rotor broke in four pieces.
So, the band was not changed? Then the pin length should be correct.
Perhaps a rotor fragment got into the servo and damaged something you didn't notice.
Have you ever checked line pressure with a gauge?
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Old Apr 8, 2013 | 08:02 PM
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Originally Posted by mrvedit
So, the band was not changed? Then the pin length should be correct.
Perhaps a rotor fragment got into the servo and damaged something you didn't notice.
Have you ever checked line pressure with a gauge?
The band was changed with the first rebuild and was inspected with this last rebuild, it looked perfect. When we tore everything apart, we only found a few metal shavings in the pan, nowhere else in the trans. I was backing out of the garage when the rotor broke, i'm not sure if that helped.

I have not checked line pressure with a gauge.
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Old Apr 17, 2013 | 07:04 PM
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Well, I have some updated information. It appears I only have second and third, no first or fourth gear. The weird part is that when I first take off when the car is parked (not running, in park), I will hit 1st, 2nd and 3rd gear. After I stop at a stop sign, it will take off in second and hit third. I will never see first until I park the car.

I finally got my laptop to work right and I got a code 84, 3-2 downshift feedback fault. I was leaning towards Solenoid A, since I only have 2 and 3rd gear.
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Old Apr 17, 2013 | 07:19 PM
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If your budget allows $40, I would replace the two shift solenoids (you are correct that it is probably just A) and the 3-2 downshift solenoid.
If might just be the 3-2 downshift solenoid, but unless you really don't mind dropping the pan over and over again, replacing all three gives you a good chance it will fix the problem and you won't have other solenoid problems for a long time.
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Old Apr 17, 2013 | 07:50 PM
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Originally Posted by mrvedit
If your budget allows $40, I would replace the two shift solenoids (you are correct that it is probably just A) and the 3-2 downshift solenoid.
If might just be the 3-2 downshift solenoid, but unless you really don't mind dropping the pan over and over again, replacing all three gives you a good chance it will fix the problem and you won't have other solenoid problems for a long time.
Looks like i'll just replace all of them. I also have a new pressure switch assembly that I might as well throw in also.
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Old Apr 20, 2013 | 04:08 AM
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Problem is fixed!

Replaced all the solenoids, good to go!!
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Old Apr 20, 2013 | 07:41 PM
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Glad to hear that replacing the solenoids fixed it!
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