Will not go into 1st while in Drive but will manually
But it should always start in 1st gear with the selector in [D3] and [D4].
Personally I see no good purpose for the "Gear Command" feature of the Transgo HD2 kit; I only see a huge danger of it letting you downshift too far and overrev the engine. So I always leave those parts out. My car/trans also downshifts instantly without it. The "hollow 1-2 valve" you mention is the Gear Command feature.
Therefore, I would suggest removing the hollow 1-2 valve (with the check ball and outer spring) and putting the stock 1-2 shift valve back in. (You reuse the spring under the shift valve.) If you no longer have the stock valve, I probably have a spare to send you.
You have obviously learned a lot about automatic transmissions; it may be useful knowledge some day.
1. 3rd accumulator check ball capsule - in the case "under" the servo
2. Seal on the 2nd gear servo piston
3. The pump halves - i.e. if the pump got warped
4. The teflon rings on the input shaft
5. Looseness between the input shaft and drum
6. Leakage in the input drum bleed hole or the check ball for the 3/4 clutch
7. And of course the 3/4 clutch piston seal
Many/most builders replace the 3rd accumulator check ball capsule with every rebuild.
For high RPM operation many builders remove the check ball in the input drum (for the 3/4 clutch) and replace it with a simple orifice capsule.
When you open the trans and before you disassemble the input drum, I suggest doing an air test to help locate any leak:
1. Support the pump upside down in a sturdy cardboard box or vice.
2. Install the input drum (without the reverse drum) into the pump.
3. Air test the various clutches with a rubber tipped blow gun into the feed holes in the pump. The 3/4 clutch is the angled feed hole.
A little bit of leaking in the 3/4 clutch is normal due to the bleed hole(s) in the input drum, but you should still get solid engagement.
Regardless of what the problem turns out to be, remember to repeat this air test on final assembly.
I don't have the experience to answer your question about whether the entire trans should be opened and cleaned; it may depend upon how much friction material there is in the fluid. I posted once that it probably wasn't necessary to open the entire trans and a pro builder scolded me for giving bad advice and that excessive friction material can clog the valve body and other passages.
So, it might depend upon what you find. Perhaps the leak is so bad that 3/4 clutch frictions never engaged and wore out.
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However a lot can be checked without driving the car.
In Park or Neutral: Pressure with a shift kit/boost valve should be 75-90 psi.
In Reverse: The pressure should jump to around 175 psi
Blip the throttle: pressure should jump to around 200-225 psi.
(I don't know if you can blip the throttle in Park or have to be in Drive; my car is very custom.)
Just a wild thought:
Here are the Transgo HD2 instructions:
https://ls1tech.com/forums/automatic...questions.html
Look at Step 1 on Page 4. Notice it mentions an "Alum Spacer" on the boost valve. This must be installed on '95 ('94?) thru '05 transmissions (before ISS). If left out, line pressure will be very low and you might have slippage in all gears.
When the pan is off, it only takes a few minutes with a snap ring plier to remove, inspect and re-install the boost valve to ensure it was assembled correctly.
A gauge would quickly let you check that the boost valve was working properly. Or just take it to a trans shop and let them check it. A combination of a pressure gauge and good scanner lets you pinpoint trans problems.
In P,N,D,3,2,1 @ Idle 70psi
90psi @ idle in reverse
In park with a quick blip of the throttle to about 400rpm the gauge spiked to about 150psi.
I didnt have much time and I live in a neighborhood and get off work @ 8pm so it was a little late to be making too much racket. Its the best I could do and I hope the readings might be able to help figure out whats wrong. Once again thank you guys for helping me out.
Hate to ask you to drop the pan again, but I do suggest looking for that spacer on the boost valve. I think a missing spacer would give you that low Reverse pressure.
Maybe PBA or one of the other builders will chime in here as they each have 1000x more experience than me.






