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Torque converter too tight against flexplate

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Old Oct 31, 2016 | 09:23 AM
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Default Torque converter too tight against flexplate

98 A4 yank converter stock flexplate LS1

I blew my engine and picked up another.
I was installing the new engine and normally I have been having to put a washer between the flexplate and the converter, but now they are so tight the engine will not even rotate.

What could be wrong?
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Old Oct 31, 2016 | 09:41 AM
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Its not engaged in the transmission all the way.
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Old Oct 31, 2016 | 10:26 AM
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Which means you likely damaged/cracked the pump rotor in the trans.
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Old Oct 31, 2016 | 11:51 AM
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converter isn't engaged into the pump all the way lower trans back out and try again. you should hear and feel 3 clunks if the converter is all the way in
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Old Oct 31, 2016 | 01:02 PM
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Originally Posted by AutomagicLS1
converter isn't engaged into the pump all the way lower trans back out and try again. you should hear and feel 3 clunks if the converter is all the way in
3 clunks is a myth. MEASURE it. Should be in the trans 1" or slightly more.
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Old Oct 31, 2016 | 07:12 PM
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Originally Posted by jakeshoe
3 clunks is a myth. MEASURE it. Should be in the trans 1" or slightly more.
EXACTLY. Ideal is 1-1/8". Anything less than 1" indicates the converter is not fully seated.
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Old Oct 31, 2016 | 08:45 PM
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Originally Posted by mrvedit
EXACTLY. Ideal is 1-1/8". Anything less than 1" indicates the converter is not fully seated.
Is this from the mounting surface of the trans to the mounting pad on the converter?
Is this for every GM trans?
What should a 4l80e be?
Thanks
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Old Oct 31, 2016 | 10:34 PM
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Yes, you can put a straight edge over the bell housing and measure the distance down to the mounting pad on the converter.
It is pretty much the same for most GM transmissions including 4L80E, might be 1/16" different for some, but very close to 1-1/8".
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Old Nov 1, 2016 | 12:02 AM
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Here is a good article. I haven't done one, but this is a great how to.

http://modernmusclecars.net/forums/a...p?do=tcinstall
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Old Nov 1, 2016 | 12:34 AM
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Well I think I found the problem. I pulled it back out and I guess I did not tighten down the flexplate bolts. I can't believe I did that. The converter was all the way in as far as I can tell. Do you think it did any damage?
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Old Nov 1, 2016 | 11:39 AM
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Originally Posted by mrvedit
Yes, you can put a straight edge over the bell housing and measure the distance down to the mounting pad on the converter.
It is pretty much the same for most GM transmissions including 4L80E, might be 1/16" different for some, but very close to 1-1/8".
So this measurement is for making sure that the converter is seated.
Then once the trans is bolted up to the engine the converter gets slid right up to the flex plate . Correct?
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Old Nov 1, 2016 | 11:42 AM
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You measure the converter installed into the transmission.
Then you measure the distance from the converter to flexplate, with the transmission installed and converter all the way in the transmission.

I have videos online that detail this but can't post here.
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Old Nov 1, 2016 | 12:14 PM
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Originally Posted by jakeshoe
You measure the converter installed into the transmission.
Then you measure the distance from the converter to flexplate, with the transmission installed and converter all the way in the transmission.

I have videos online that detail this but can't post here.
Thank you!
I'll Check it out.
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Old Nov 1, 2016 | 06:36 PM
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Big thread up top of this section that talks about converter engagement and flexplate gap.
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Old Nov 1, 2016 | 11:08 PM
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Originally Posted by brandonppr
98 A4 yank converter stock flexplate LS1

I blew my engine and picked up another.
I was installing the new engine and normally I have been having to put a washer between the flexplate and the converter, but now they are so tight the engine will not even rotate.

What could be wrong?
Had the same problem with my FTI converter and new 4l60e. The o-ring or seal on the input shaft was oversized and the converter wouldn't seat. I had the converter and flexplate right on each other. So i replaced the o-ring with a stock one and the got more than 1" of clearance between converter and flexplate.
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