4l80e no reverse, dumb question
Check the piston very close for cracks, usually when the pin is too short the piston bottoms out, slams the case and breaks. Or just hairline cracks around the OD on the case side.
The first 4L80E I worked on I still own. It had 60,000 miles when I got it and no reverse. I took the whole thing apart and replaced the band (nothing wrong with it) it had reverse for a while and lost it again. I even welded the pin tip up and it worked a while again and stopped.
Last time I did that I welded it up to where it was on the tight side and it's worked fine since. Through all that at some point it broke the piston when it bottomed out in the case.
The problem as I remember is the change in friction material from the old th400 band (thick friction material) to the thin material. And they came out set on the loose side.
Now if I build a 4L80E I always set the band up on the tighter side and never had problems.
On the other hand these do have problems with high pressure breaking parts. I've seen the direct drum blown apart from this but never a broken band, I have heard of bands breaking but it's rare.
So if you do get it apart use Sonnax or TransGo parts to prevent future high pressure problems.
And you might as well plan on a rebuild, no sense in getting into it and not replacing bushings and other things. In fact my 60k trans had bad bushing wear too, thats all I changed was the bushings and band. Been 15 years in a 454 dually that I use for towing, still works great.
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Plenty of places reline grooved bands. Any WIT supplier should have a bunch in stock. 34024 part number.





