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Rebuilt 4l60e no movement.

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Old Mar 5, 2023 | 07:42 AM
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Default Rebuilt 4l60e no movement.

I have a 96 4l60e 4x4 that I just installed less than 25 miles ago. While driving it home the check engine light was on and it was P0753 for Shift Solenoid A. So I dropped the pan, checked the resistance and sure as **** it was bad. I went ahead and replaced them both

After putting it back together I fill it back up with trans fluid and back it down the driveway to go for a spin. Get 50 ft and there it sits. Will not move in forward any gear, or reverse. Could this be something electrical or did the pump really take a crap that fast.

Thanks for your help in advance.
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Old Mar 5, 2023 | 08:03 PM
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The transmission will have 3rd gear and reverse without any electrical. How much did you have to pull the torque converter out of the trans to get it bolt up to the flex plate? Did you undo the manual valve link when replacing the shift solenoids?

A quick way to check if the pump is working, is to check the trans fluid with the engine off. The fluid should read over full. Now start the engine and check the fluid. The fluid should have now gone down to something close to the full mark, or at least gone down. If fluid level does not go down, the pump is not working. You can also unhook one of the cooler lines and start the engine for a few seconds. Should pump fluid out of line really fast.
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Old Mar 6, 2023 | 04:25 AM
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Originally Posted by bbond105
The transmission will have 3rd gear and reverse without any electrical. How much did you have to pull the torque converter out of the trans to get it bolt up to the flex plate? Did you undo the manual valve link when replacing the shift solenoids?

A quick way to check if the pump is working, is to check the trans fluid with the engine off. The fluid should read over full. Now start the engine and check the fluid. The fluid should have now gone down to something close to the full mark, or at least gone down. If fluid level does not go down, the pump is not working. You can also unhook one of the cooler lines and start the engine for a few seconds. Should pump fluid out of line really fast.
As far as the how much the torque converter pulled out I do not know. Stock converter so I just put it back in.
I did remove a line from the radiator and It had zero spray. Trans fluid just kind of dribbled down the radiator.
I did not undo the manual valve link when replacing the solenoids.
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Old Mar 6, 2023 | 08:27 AM
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Originally Posted by Maverick70080
As far as the how much the torque converter pulled out I do not know. Stock converter so I just put it back in.
I did remove a line from the radiator and It had zero spray. Trans fluid just kind of dribbled down the radiator.
I did not undo the manual valve link when replacing the solenoids.
Something is wrong with the pump if there is no fluid flow to the radiator. Time to remove the pump and inspect the damage.
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Old Mar 9, 2023 | 12:03 PM
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I have removed the pump and I am seeing no damage. Is there something that I should be looking for?
Also I should note that yesterday when I started it up to tow it in the garage, I put it in drive and was able to drive it in the garage. Once i got in the garage i put it in reverse and nothing. I put it back in drive and nothing again.
Thank you again for the help.
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Old Mar 9, 2023 | 01:49 PM
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Originally Posted by Maverick70080
I have removed the pump and I am seeing no damage. Is there something that I should be looking for?
Also I should note that yesterday when I started it up to tow it in the garage, I put it in drive and was able to drive it in the garage. Once i got in the garage i put it in reverse and nothing. I put it back in drive and nothing again.
Thank you again for the help.
Are the input shaft splines stripped? What about the T-Case - are the shafts spinning as they should?
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Old Mar 9, 2023 | 02:15 PM
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The threads look as they should. No wear. I have another pump that I am installing right now that I know worked when it was in the truck 2 weeks ago.
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Old Mar 9, 2023 | 03:05 PM
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What do the drive lugs on the rotor's seal side look like?
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Old Mar 9, 2023 | 06:57 PM
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The Pump's Maximum Main Line Pressure Relief Spring may be broken and the Valve (Ball and Seat) may not be sealing...
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Old Mar 9, 2023 | 07:03 PM
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Originally Posted by Maverick70080
The threads look as they should. No wear. I have another pump that I am installing right now that I know worked when it was in the truck 2 weeks ago.
Threads? Do you mean splines? Also did you replace the EPC when you had it rebuilt?

As far as the pump you pulled, inspect the rotor carefully to see if there's any fracturing - also make sure that the slide support ring and cover are installed. Also check to see if the PR valve will move freely on its own or if it's sticking...An intermittent movement condition as you described in your post w/the pump pics is usually caused by a failing pump that's beginning to break up but yours appears to be intact. It can also be caused by a sticking or stuck PR valve. Look at the conical filter and its o-ring to see if it got pinched/torn (or if its missing).

Lastly, What about valve body tests, AFL valve specifically? 96-00 had more issues than other vintages w/worn AFL valves. I will usually bore/ream then for the Sonnax oversized AFL valve kit if the valve fails to hold at least 12 inches of vacuum. These aren't likely causing your problem but doesn't hurt to check if you haven't already and the trans is out and apart.

Reinstallation: Put 1-2 quarts into the converter before installing it back onto the trans (assuming it's not already full) and once on and fully engaged w/the pump, spin the converter a bunch of times until fluid starts to trickle out of the cooler line(s)...that will at least confirm it's moving fluid when converter is spinning. Then install it, fill w/fluid and do a line pressure test once back in and engine running...

Also, flush your lines and cooler (as well as any external coolers) to rule out any restrictions if you haven't done that already...Seen a few rebuilt transmissions have issues w/shifting/movement or even gear train failure due to lines and/or cooler(s) restricted or clogged by tons of clutch material and other contaminant.

Last edited by Powertrainconcepts; Mar 9, 2023 at 07:49 PM.
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Old Mar 9, 2023 | 08:15 PM
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how long did you run the vehicle with the line disconnected to check for flow?
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Old Mar 15, 2023 | 04:06 PM
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Ok so I pulled the transmission again and swapped out the pump with the original and I now have pressure.

But I now have no 3rd or 4th gear. Have the pressure gauge and in park it is at 50 psi, reverse is 70 psi, but driving in drive it does not change from 50 psi as it shifts from 1st to second or as it tries to shift into 3rd

And yes I did mean splines sorry not threads.
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Old Mar 15, 2023 | 04:07 PM
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Originally Posted by tayto
how long did you run the vehicle with the line disconnected to check for flow?
maybe a minute,
two tops
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Old Mar 15, 2023 | 05:06 PM
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You should have 70 PSI minimum in P,N, OD & D. R should go 125-150. It takes 55psi to move the 1-2 shift valve M1 & M2 should go 180 - 200. if M1-2 doesn't go to 180+ You have no line rise. You still have a pump issue. Pressure regulator valve needs a vacuum test. pump halves need blocked or cut. Not that you did this but I had customer that did his own and it slipped in all ranges. He put his pump body gasket in between the pump halves...
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Old Mar 15, 2023 | 05:07 PM
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[QUOTE=Maverick70080;20490117]Ok so I pulled the transmission again and swapped out the pump with the original and I now have pressure.

But I now have no 3rd or 4th gear. Have the pressure gauge and in park it is at 50 psi, reverse is 70 psi, but driving in drive it does not change from 50 psi as it shifts from 1st to second or as it tries to shift into 3rd

And yes I did mean splines sorry not threads.[/QUOTE

So no line rise upon acceleration and weak pressure in reverse is likely a pump issue. Was the pump you installed ever disassembled and checked or just put back in? Did you install the pump-case gasket? What about the boost valve - was/is it securely installed, snap ring fully in the groove? No boost pressure usually means boost valve is either super worn or not installed correctly or rotor/slide may be coming apart.
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Old Mar 15, 2023 | 05:23 PM
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Originally Posted by Tranzman
You should have 70 PSI minimum in P,N, OD & D. R should go 125-150. It takes 55psi to move the 1-2 shift valve M1 & M2 should go 180 - 200. if M1-2 doesn't go to 180+ You have no line rise. You still have a pump issue. Pressure regulator valve needs a vacuum test. pump halves need blocked or cut. Not that you did this but I had customer that did his own and it slipped in all ranges. He put his pump body gasket in between the pump halves...
I don't know if this means anything but I unplugged the transmission and my pressures at P/N are 150 Reverse is 175, D is at 190 and 2nd is at 200-225. Those are at idle.
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Old Mar 15, 2023 | 05:29 PM
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[QUOTE=Powertrainconcepts;20490130]
Originally Posted by Maverick70080
Ok so I pulled the transmission again and swapped out the pump with the original and I now have pressure.

But I now have no 3rd or 4th gear. Have the pressure gauge and in park it is at 50 psi, reverse is 70 psi, but driving in drive it does not change from 50 psi as it shifts from 1st to second or as it tries to shift into 3rd

And yes I did mean splines sorry not threads.[/QUOTE

So no line rise upon acceleration and weak pressure in reverse is likely a pump issue. Was the pump you installed ever disassembled and checked or just put back in? Did you install the pump-case gasket? What about the boost valve - was/is it securely installed, snap ring fully in the groove? No boost pressure usually means boost valve is either super worn or not installed correctly or rotor/slide may be coming apart.
I did not open it up. I do not know if it was ever opened up. The trans was rebuilt about 1000.00 miles ago. The truck has sat for years and now my nephew wants to buy it for his first vehicle. That is why I started messing with this again. When the same thing happened last summer, that I already had the trans rebuilt for, I went and bought a new to me rebuilt trans. After installing that and driving it home is where this thread started.

If it was opened up it would have been years ago but not that many miles ago. I would never know.
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Old Mar 15, 2023 | 06:05 PM
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[QUOTE=Maverick70080;20490134]
Originally Posted by Powertrainconcepts

I did not open it up. I do not know if it was ever opened up. The trans was rebuilt about 1000.00 miles ago. The truck has sat for years and now my nephew wants to buy it for his first vehicle. That is why I started messing with this again. When the same thing happened last summer, that I already had the trans rebuilt for, I went and bought a new to me rebuilt trans. After installing that and driving it home is where this thread started.

If it was opened up it would have been years ago but not that many miles ago. I would never know.
If you end up having to pull the trans back out, go through the pump (new rotor/slide/internals kit, Sonnax boost valve; check the PR valve for sticking/seizure in the bore)and replace all the solenoids and wiring harness. Then inspect and air check everything.

Your issue is in either the pump or electronics/electrical.
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Old Mar 15, 2023 | 06:15 PM
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Originally Posted by Maverick70080
I don't know if this means anything but I unplugged the transmission and my pressures at P/N are 150 Reverse is 175, D is at 190 and 2nd is at 200-225. Those are at idle.
Ok that proves you have line rise. so now you need to look more into the EPC solenoid amps. There should be a desired and actual that you can find with a scan tool.
Did you get the EPC solenoid end plug in the wrong slot?
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Old Mar 15, 2023 | 07:08 PM
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Originally Posted by Maverick70080
I don't know if this means anything but I unplugged the transmission and my pressures at P/N are 150 Reverse is 175, D is at 190 and 2nd is at 200-225. Those are at idle.
This proves that the pump is working and as Tranzman says there is most likely something wrong with the EPC solenoid, its wiring or PCM/TCM. I'm thinking wiring or PCM/TCM since 2 transmissions are doing the same thing.
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