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Catastrophic RacingBrake 2-piece rotor failure on track
#24
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this is the only AP Racing kit I know of for the V1: http://www.maperformance.com/ap-raci...00-ap7200.html I considered this kit before upgrading to the V2 calipers and my research showed that the pads were significantly smaller and the rotors were smaller than V2 ones too, I believe. That doesn't mean the rotors aren't higher quality, though...
I have some Girodisc hats with worn out rings... maybe the 380mm rings that go on an R8 would fit
I have some Girodisc hats with worn out rings... maybe the 380mm rings that go on an R8 would fit
Last edited by jclayc; 04-04-2014 at 05:07 PM.
#26
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Weird. After I read your post earlier I googled for "APRacing CTS-V" and it brought me to Stillen's site. I plugged in 2005 CTS and it said there were no products for that application. I tried 2007, too, and got the same result. But now that you've posted the link, I can plug in 2005 CTS and it brings up that kit.
An update on the rotor failure...
I just swapped my summer wheels and tires back on, and while doing so did some fiddling around with the brakes. With my re-drilled OEM co-cast rotor installed, the rotor is pretty much centered (to the naked eye) in the caliper. With the "good" RB rotor installed, the rotor is clearly not centered - it's shifted towards the inside. Again, just eyeballing it, I would estimate the gap is about 2-2.5mm to the outside and 0.5-1.0mm to the inside. I should've dug my feeler gauges out of the garage to get some actual measurements, but I didn't think of that, and it was getting dark and I'm hungry. Maybe tomorrow I can re-attack.
Of course, neither rotor is new, but I would say they both have little to no measurable wear. And unless the RB rotor was wearing very unevenly, the easily visible offset has to be due to the hat offset not being quite right.
An update on the rotor failure...
I just swapped my summer wheels and tires back on, and while doing so did some fiddling around with the brakes. With my re-drilled OEM co-cast rotor installed, the rotor is pretty much centered (to the naked eye) in the caliper. With the "good" RB rotor installed, the rotor is clearly not centered - it's shifted towards the inside. Again, just eyeballing it, I would estimate the gap is about 2-2.5mm to the outside and 0.5-1.0mm to the inside. I should've dug my feeler gauges out of the garage to get some actual measurements, but I didn't think of that, and it was getting dark and I'm hungry. Maybe tomorrow I can re-attack.
Of course, neither rotor is new, but I would say they both have little to no measurable wear. And unless the RB rotor was wearing very unevenly, the easily visible offset has to be due to the hat offset not being quite right.
Last edited by AAIIIC; 04-04-2014 at 08:17 PM.
#27
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I've been watching this thread, but yet to say anything as I don't have anything constructive. Keep keeping us updated on this though. I still have yet to decide on rotors for my V2 calipers (no rush though I guess). Glad the failure happened in an 'opportune' location, though, and you and your car made it out unharmed.
Edit: Also, looking forward to hopefully getting out there on the track sometime with you next year. I've only been on track with another V one time before.
Edit: Also, looking forward to hopefully getting out there on the track sometime with you next year. I've only been on track with another V one time before.
#31
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Damn, sorry to hear.
I wouldn't consider Stoptech a great resource for info. I had Stoptechs on my Audi A4 and split the hats at almost all of the screws, cracked the rotor rings and twisted the calipers inward that new pads no longer fit. Their response was buy new parts, which I did at reduced costs ...but in the end, I sold the brake kit with no original parts. I wonder if heat is an issue.
I was going to attend that DE, but had to cancel.
I wouldn't consider Stoptech a great resource for info. I had Stoptechs on my Audi A4 and split the hats at almost all of the screws, cracked the rotor rings and twisted the calipers inward that new pads no longer fit. Their response was buy new parts, which I did at reduced costs ...but in the end, I sold the brake kit with no original parts. I wonder if heat is an issue.
I was going to attend that DE, but had to cancel.
#32
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I just swapped my summer wheels and tires back on, and while doing so did some fiddling around with the brakes. With my re-drilled OEM co-cast rotor installed, the rotor is pretty much centered (to the naked eye) in the caliper. With the "good" RB rotor installed, the rotor is clearly not centered - it's shifted towards the inside. Again, just eyeballing it, I would estimate the gap is about 2-2.5mm to the outside and 0.5-1.0mm to the inside. I should've dug my feeler gauges out of the garage to get some actual measurements, but I didn't think of that, and it was getting dark and I'm hungry. Maybe tomorrow I can re-attack.
As I said before, neither rotor is new, but both of them have little to no wear (no perceptible lip on the face of the rotor).
OEM rotor - inside: 0.084", 0.090"; outside: 0.079", 0.075"
RB rotor - inside: 0.044", 0.050"; outside: 0.124", 0.108"
Sho'nuff, the RB rotor isn't centered on the caliper as well as the OEM rotor is. Over on CTSVowners.com a guy said that he had experienced a similar failure on his Trans Am that had a Porsche "big red" big brake kit on it, and that it turned out the rotor was off center by "a few hundredths". Well, the RB rotor is off by a few hundredths on my car.
After they offered me 40% off I told them I had no intention of putting their rotors back on the car without knowing why the rotor had failed (and correcting the issue). I also sent them the link to the pics of the disassembled "good" rotor. Their response:
Originally Posted by RacingBrake
Hardware on the other ring does not look abnormal.
Parts are made and inspected to assure that customers receive high quality products that have been proven to outlast and out perform the competition when used properly.
Unfortunately the way products are used, installed and assembled is out of our control which makes troubleshooting difficult.
Also please understand that our warranty does not cover track applications and we have offered you a replacement discount as a courtesy.
Parts are made and inspected to assure that customers receive high quality products that have been proven to outlast and out perform the competition when used properly.
Unfortunately the way products are used, installed and assembled is out of our control which makes troubleshooting difficult.
Also please understand that our warranty does not cover track applications and we have offered you a replacement discount as a courtesy.
I will be talking to them again this week with this new data.
Edit: I'd be curious to know if anyone else with RB rotors (either 355mm or 370mm version, with V1 or V2 calipers) sees a similar offset. No feeler gauge measurement should be necessary - on my car I could easily see the difference with the naked eye.
Last edited by AAIIIC; 04-13-2014 at 04:14 PM.
#35
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Why do you feel being off center would have contributed to the failure? I assume it still cleared the caliper? I wouldn't call it ideal and would prefer a rotor that was centered, but I tend to think the opposite pad would simply make up the difference.
#36
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Having the rotors in the center of the caliper offers two benefits.
1. You have equal wear and grip from your pads
2. through thermal expansion the disc has the same distance to grow and not touch the caliper.
AAIIIC, are there signs of the rotor touching those pad holders on your calipers?
I had a situation where the rear calipers were rubbin on the discs and they caused the car to drift violently, a quick visit to the machine shop cured that problem...
That was a typical response ppl use to protect their reputation. Thats why i want Brembo rotors, Track or Street, they just ask you bed the pads to the rotors and you are good to go...
1. You have equal wear and grip from your pads
2. through thermal expansion the disc has the same distance to grow and not touch the caliper.
AAIIIC, are there signs of the rotor touching those pad holders on your calipers?
I had a situation where the rear calipers were rubbin on the discs and they caused the car to drift violently, a quick visit to the machine shop cured that problem...
That was a typical response ppl use to protect their reputation. Thats why i want Brembo rotors, Track or Street, they just ask you bed the pads to the rotors and you are good to go...
#37
TECH Resident
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I don't recall seeing pictures of his caliper installed over the rotor and what the clearance differences were to know if thermal expansion would cause the caliper to interfere with one side of the rotor. That obviously could be a legitimate issue, in my mind, given enough of an offset after installation, but I would think obvious signs would be present from that condition both before and after a catastrophic failure.
#39
Very, very few companies guarantee their products under track conditions. In fact, if you drop $7,500 on a shortblock, there's no guarantee that it'll run at all.
#40