A couple quick wiring questions!
1. The Temp sensor has two wires, but the PCM pinout I'm using (LT1swap) only shows one wire, going to C1-74. Is the other wire just a ground? Same deal for the VSS and CEL. (I assume CEL just needs a ground)
2. How exactly does the factory combine multiple wires? I have half the injectors and half the coils running to one fuse. (As my Current Performance fuse block says) What is the best, cleanest way to combine eight wires down to one? I can't find anything on it searching the net, plus my wiring book is worthless. (HP's Automotive Electrical Handbook)
3. Does anybody have a source for the GM connectors and wiring? I was going to use EFIConnection (Still going to try them) but their Web site says they aren't taking orders on wiring until later. I would also like the metal connectors themselves (That go into the connector, crimped onto the wire) if anybody knows where I can get those. If it's possible I would like to have my harness without any splices, but we'll see. I suppose I will need the tool also.
4. What gauge wire exactly is the factory stuff? Using my wire stripper it seems like it's either 20 or 22 gauge. I'll probably just go with the heavier stuff.
Thank you so much for reading, any responses would be great!
The factory uses slpice connections. basically a bunch of wire ends soldored together. You can do that or center slice them along a main wire (cut an inch of covering off of a wire, wrap a wire end around the exposed wire and solder.
2) GM uses a common splice wrapped with a sealant lined shrink tube. They are black with white print and easy to ID. The easiest way to join them is like Rick posted
3) EFI connection is a great place. #2 is ebay. #3 is good for cheap common connectors needed in a hurry, JY. LSx connectors are common on econo FWD cars of the early 90s
4) 18-20ga depending on purpose. Coils, INJ, and fuse wires are all 18ga. Most sensors are 20ga. Grounds and powers are generally 18ga. Oddballs are relay related. Usually the donor harness has more than enough wire for those so you dont have to buy any
For future reference, I wouldnt use your strippers to measure wire size. Depending on the brand, they usually get it wrong. My strippers uses the 16ga hole for 20ga wire and 14ga hole for 16-18ga wire. 10-12ga cables wont even fit in the stripper without cutting some strands
You are only firing one coil or one injector at a time. Therefore, the guage can be small as at any given time it's only firing one component, not all that are wired to that single wire.
As far as splicing, I do exactly as stated above, strip a 4" or so section, solder all connections to that wire and then heatshrink over it all.
The wiring color is my own, as I tried to keep it down to a minimum for when I actually buy the wire. Got it down to about 10.
I have to figure out which pin on each connector is the right one too... should be fun.
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Pocket - your diagram really simplifies the whole process down. I appreciate the effort.
bmx - I'll print out your diagram and spend some time comparing it to my setup.



