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fuel pump wire thickness?

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Old Feb 19, 2011 | 03:50 PM
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Default fuel pump wire thickness?

what wire size u guys suggest for a intank fuel pump?
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Old Feb 19, 2011 | 04:20 PM
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Mine is about 14-16 gauge (I think 14) and it runs the length of the car, from the fuse box to the pump.

Originally Posted by bmf5150
what wire size u guys suggest for a intank fuel pump?
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Old Feb 19, 2011 | 04:21 PM
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I run 10 gauge on my car, but my pump is larger than stock. But really bigger is better since there is less voltage drop.
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Old Feb 19, 2011 | 05:57 PM
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Stock 16ga
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Old Feb 19, 2011 | 07:39 PM
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I just bought an Aeromotive 340HP (in tank) as a replacement for the Walbro 340 in my S truck. what's funny is they recommend 10 gauge wire, but the pigtail wiring that comes with the pump looks to be 18 gauge! Guess they want to rule out the vehicle harness as a potential problem...
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Old Feb 19, 2011 | 07:57 PM
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Most stock are 16ga, thats why I call BS on any gains people claim from a hotwire kit
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Old Feb 20, 2011 | 07:59 AM
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Fuel pumps don't draw much current, typically only a 7.5 amp fuse. Bigger wire won't hurt anything, but it probably doesn't help as much as some guys would like to think.

Just make sure you run a ground wire back to the main ground point under the dash. I'm not a big fan of using rusty car bodies to run the ground current through. the ground wire should be the same gauge as the power wire.
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Old Feb 20, 2011 | 08:48 AM
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What size relay is everyone using? I'm mounting all fuel related wires in the rear next to my battery.
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Old Feb 20, 2011 | 12:56 PM
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Common 30A relay is plenty
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Old Feb 20, 2011 | 07:34 PM
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I have a 40A fuse on the back of my alternator (B+) running through a 40A relay (#10 wire all the way) to the pump hanger. I don't claim the "hotwire" setup is going to add anything, but it sure won't detract anything either. It's more about the voltage at the pump than anything else, just look at the pump curve sheets if you have any doubts...
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