Vibration!!!!!
Regards, John McGraw
You can easily go with an aluminum shaft with the CV and a lower cost. I'd contact Frank @ DSS for a quote.

Andrew
If I were you, I would get out the angle gauge and see just how much operating angle you will have when the front and rear match each other, before I dropped the money on a shaft. If the rear of your car is not lowered dramatically, it may not be as bad as you think. Just getting the two operating angles to be opposite of each other, will probably make the vibration go away, even if the angle is much higher than optimum for good joint life. The first thing Frank will ask you is what your operating angles are. If you have not done your homework, he will probably tell you to call him back when you have properly measured all the angles!
If you go with the CV joint shaft, you will need to get the rear operating angle pretty close to 0 to minimize the vibration. Since the front joint is CV. it will not give any counteracting force to balance out the rear U Joint, so the rear joint need to have very little operating angle. 1/2 degree will be more than enough to assure good roller bearing movement and avoid brinneling of the bearing.
Regards, John McGraw
I'm on my phone so I can't type a novel, but you didn't quite follow what was said earlier. Check the picture that I posted. The angle of the car is irrelevant. You need to measure the working (operating) angle in the front and in the rear. I described what those angles mean before and the picture shows then as well. You need to measure the angle of the driveshaft.
Also, when you changed the angle of the pinion that should not have altered the angle of the transmission. So if you first got 3.5 and the. 3.8. You're not measurements are not reliable.
Andrew
To check the operating angle of the joints, follow this peocedure:
1. Remove the shaft from the car.
2. Set the magnetic base of the angle indicator flat on the end of the outout shaft of the transmission.
3. Set the zero of the indicator so that it is reading "0".
4. Move the indicator to the rear pinion flange and attach it to the parting face of the yoke.
5. Adjust the angle of the yoke until it reads "0".
You are halfway done now. You now have the centerline of the two yokes parallel to each other, but you know nothing about what the operating angle of the joints are. Do not be surprised that the gauge did not go back to exactly 3.5. These gauges are not high quality instruments, and a 0.3 degree variation is nothing to be concerned about.
Now to check the operating angles:
1.Put the indicator back on the output shaft end and zero it (if it is not already zero).
2. Slide the shaft back in and set the rear U joints back into the rear yoke. (no need to install the U bolts.
3. Attach the indicator to the bottom of the driveshaft, and read the angle.
The angle will be 90 degrees off of zero plus or minus the operating angle.
If the angle is 94 degrees, the operating angle is 4 degrees. Likewise, if the angle is 86 degrees, the operating angle will also be 4 degrees.
4. Repeat the process on the rear joint, and you will have the operating angle of the U joints. I would say that if the operating angle does not exceed 4 degrees by very much, that you are probably fine without the CV joint. If the angle exceeds 5 degrees, you may want to consider the CV joint.
Keeping the centerlines parallel will keep the vibration away. but high operating angles will eventually cause U joints to fail. The ideal situation is exactly opposite operating angles front and rear, and that angle is about 1 degree, but the most important thing is that both angles are opposite of each other. That is where the vibration will be the least.
Regards, John McGraw
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David
Second, don't feel bad about learning this process. I am sure I am not the only person on here intently reading your posts, as I will be going through this same process in the (hopefully) near future.
Troy
Next time this question comes up, i will have the answers. Its a good day.
Regards, John McGraw






