84 Monte 5.3 Build
Thanks,
-matt
I'll try to get pictures organized and captioned tonight, I've got plenty on my camera still to post.
-matt
The Best V8 Stories One Small Block at Time
I know somebody wanted to see how the Autokraft pan fits in terms of clearance, so I snagged a couple pictures. the fit really couldn't be any more perfect. I'm really happy with this pan and wouldn't hesitate to drop the $400 on it again.
Fits nice huh?

Really good here too. The motor could be further ahead if it needed too, but it's got a nice amount of clearance to allow for movement.

New trans mount, tranny is painted for cleanliness, but it was still a spray-can job, hence the thin spots. Getting ready to pull the tailshaft housing.

Oh look, a 40-tooth reluctor, that will work with a 5.3


TV Made EZ cable/kit. Nice stuff, easy install.

In any case, all this screwing around makes me think I should have just held out for a T56 swap, but the 700 has served me well and should work fine until I'm ready for a T56. I've made it more complicated than it needs to be, when all I needed to do was put a new plug on my VSS lead to make it all work. Live and learn, things will work out fine...
I'm really trying to be more attentive to this project now, it's been sitting for way too long already.
-matt
-matt
I had originally planned to run the truck accessories, but all of the parts I bought were used and came in looking like junk. To top it off, everything was a bit half-assed in terms of how things fit. I tried a number of solutions to the issue of clearance between the steering pump and box, hated all of them. Not to mention, even when the pulley cleared, the way I'd have to run the lines was pretty hokey. Long story short, I set aside the truck parts and bought a Corvette Accessory Drive kit from Pace, this is one hell of a good deal when you consider the price versus aftermarket or even used parts. To duplicate this with used parts would cost me more than new from Pace. I also bought an LS3 Corvette waterpump that was a never-run crate engine take-off on ebay, as well as a used harmonic balancer from a Corvette. It's worth noting, this Accy Drive will NOT work with a Camaro LS3 balancer, the offset is different. The LS3 water pump also has a different outlet location than the 5.3 or LS1, which makes radiator hose routing a bit easier. The pump is lighter than the stock truck piece, but I don't know how much, I've ehard varying numbers. If I weigh mine before installing, I'll document that here.



Swapping this gives me a good chance to clean up the front of the engine. I need to buy/borrow/rent a puller for the balancer, so I just left the truck one in place for prep and paint. All I used to clean up the rust and loose paint is my straight bristle steel wire brush on the Dewalt drill. It does a good job, and the Rustoleum Industrial paint will cover a certain amount of remaining rust. I usually don't like Gloss paint under the hood, but this stuff is really durable and they don't have a Satin, only Gloss or Flat.




Also had to paint the LS3 Balancer...

Much gooder.


I had gaskets for the water pump, but I can't find them now so I'll pick up some Fel Pro's on my way home tonight, more to come.
-matt


The Gates 20734 hose fits great without any cutting.

With the truck balancer still in place, you can see the difference in offset, it looks to be a little over 1 inch.

Steering box clearance is good, there's an inch or more between the PS pulley and the fittings. The return line will be a simple straight AN6 Push-lock fitting and hose, and the pressure line will be a short loop of high-pressure AN6 hose. I used DSE's AN6 fitting in the pump to provide clearance for the hose end when I install it.

-matt


-matt

Upper radiator hose built. I was going to use silicone elbows and an aluminum tube, but that $#!7 is expensive, and nobody carries it. I took a Dayco 72044 and cut and lengthened it with a chromed brass 1.25 sink pipe from Home Depot, scuffed to dull the chrome. The 72044 hose fits a Chrysler minivan, so even if it blew out on a cross-country trip, I think I could find a replacement pretty easily.

Intake is all put together. I've got a K&N Bulge connector on one joint, and a Rubber PVC connector on another. Looks cheesy so I'll replace them later with clamps from spectre.

Random picture from mocking up rad hoses. I really need to work on my iphone photography skills :/

-matt

MMM, yummy


Removed the coolant tubes. I just clamped the tube in the vise, then heated the throttle body with the torch for a bit, and wiggled the TB back and forth until it pulled off the tube. Same thing for the other one. This literally is just a hole in the TB, with nothing connected to it, so it will stay wide open and not hurt a thing.


Getting better, I used Zep's foaming engine cleaner to get the filth off.


Then some bead blasting, and voila.


Cleaned these up too.

I could have just as well left it raw, but figured I'd coat it to seal it up. The TB was a bit pitted up, so I think it'd look ugly in a hurry without paint. Decided on Flat Black to make it match the intake.



I'm happy with how it came out. In my naturally backward process, I'm thinking about porting it this weekend, I didn't realize how simple it was to do a basic P&P on them until looking at it and reading some write-ups on the subject.
-matt
-matt

-matt
ETA: You can see the weld that I cut through in that picture, it's just to the right of the K&N decal.


