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New to 5.3ls... need help getting it started

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Old Aug 29, 2014 | 11:20 AM
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Default New to 5.3ls... need help getting it started

First of all, let me say what a great site. I am putting a 5.3ls into my 88 grand wagoneer. The conversion is 95% complete and it has been as awesome project. I finally got to the point where I could try to start the engine but I quickly discovered that I do not have any spark. My first stop was the crank position sensor and it read the reluctor variance just fine (10 vdc then 0 vdc and so on). I moved on the perform the same test on the cam sensor and did not see any variance, just a constant 10 vdc. I put a new sensor but got the same results. The system is not throwing any codes. Any thoughts?
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Old Aug 29, 2014 | 03:34 PM
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Assuming you have VATS disabled, check your grounds.
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Old Aug 29, 2014 | 04:08 PM
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Default what harness

what harness are you using how many grounds are in your harness
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Old Aug 29, 2014 | 05:35 PM
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Harness and computer come out of 2004 GMC Sierra, converted to my application by the folks at Novak Conversions. I think the harness came with three grounds. Will have to double check.
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Old Aug 29, 2014 | 10:34 PM
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There are 2 grounds at the back of the engine, but the one for the coils is down low on the drivers side behind the power steering pump. Make sure its hooked up.
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Old Sep 4, 2014 | 11:42 PM
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Well I have verified that the harness did come with three grounds, and they are all connected to the back side of the heads. I have gone to every plug on the harness and applied dielectric grease to connectors. Did the same with the grounds. The engine is grounded to the frame, the body and directly to the batt. I know that is over-kill, but I am absolutely running out of ideas.
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Old Sep 5, 2014 | 03:57 AM
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The ground for the coils is usually up front of the engine on the left side and wont reach the rear of the heads, so are you absolutely positive its hooked up? Maybe an aftermarket harness they move the grounds, but I wouldn't think a converted factory one they would?

Last edited by ls1nova71; Sep 5, 2014 at 04:14 AM.
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Old Sep 5, 2014 | 06:56 AM
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Check the PCM connector also to make sure the person reworking your harness did't put the crank sensor wires in the wrong pinout.
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Old Sep 5, 2014 | 07:31 AM
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I'm guessing you have, but have you pulled a plug, left it attached to the plug wire and watched to see if it is sparking? I know there are less redneck ways to check, but if my spark checker doesn't light up I'm pulling the plug to do this anyway...
I feel your pain though, chasing this kind of stuff at the very end really sucks.
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Old Sep 5, 2014 | 09:18 AM
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I am absolutely certain that all of the connections that I was given have been plugged in... not so sure if the crank and/or cam sensor are in the correct pin out on the computer. I verified that the crank sensor is operating correctly, but when I performed the same check on the cam sensor I did not get the voltage variance at the engine was turned. I changed the sensor but got the same results. What could that mean?
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Old Sep 5, 2014 | 11:50 AM
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Oh and I did pull a plug wire and attach a sensor light to look for spark... and it is not there. No spark at all.
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Old Sep 5, 2014 | 01:06 PM
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Have you had the pcm flashed to remove security(VATS)?
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Old Sep 5, 2014 | 01:37 PM
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1 better I think. I had the folks at Novak Conversions reprogram the ECM originally. When I was unable to get it started, I shipped the ECM back to Novak, they plugged the computer into a bare engine and tranny that they use for testing and it started right up. Definitely no VATS on this one. Thanks for the input.
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Old Sep 5, 2014 | 02:51 PM
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Have you charged your battery? I think minimum voltage to run is between 8-10vdc. But at low voltage the coils may not be able to build up required voltage to fire. You should have 12vdc at coils. Try bringing your battery all the way up and retest.
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Old Sep 5, 2014 | 03:32 PM
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Originally Posted by lsxRanger94
Have you charged your battery? I think minimum voltage to run is between 8-10vdc. But at low voltage the coils may not be able to build up required voltage to fire. You should have 12vdc at coils. Try bringing your battery all the way up and retest.
If the battery is below 10v, I doubt that it would even crank over. This may sound extreme, but maybe you can send the harness back and have them test it?

Andrew
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Old Sep 5, 2014 | 04:10 PM
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Originally Posted by Project GatTagO
If the battery is below 10v, I doubt that it would even crank over. This may sound extreme, but maybe you can send the harness back and have them test it?

Andrew
that's the what the OP said he had, but didn't mention If the battery was fully charged. Once the voltage gets to about 10 volts the engine will start to misfire and die. I'm sure you have started and ran one without the alternator on before and had that happen.
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Old Sep 5, 2014 | 05:20 PM
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The battery that I am using is fully charged and maintains voltage when cranking. I am hoping that all of this can be resolved without sending the harness back as it is already loomed and mounted. Not against the idea completely, just hesitant.
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Old Sep 5, 2014 | 06:12 PM
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Since you have a good crank sensor and a known good PCM.
1)verify harness is pinned correctly
2) Check continuity between crank sensor plug and PCM connector terminals.
3) check continuity between pcm and coil connectors terminals
4)check harness from coil connector terminals to each individual coil terminals.
5)If harness fails find issue and repair or send back
6) If harness passes, verify input from crank sensor to PCM and PCM coil output to coils.

We are assuming all pink wires are keyed hot in crank and run.
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Old Sep 5, 2014 | 06:31 PM
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Make sure you are not losing power while cranking. Some ignition switches have two circuits, one that stays hot while cranking and one that shuts off (like radio circuit).
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Old Sep 5, 2014 | 08:39 PM
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How can I verify that the harness is pinned correctly?
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