Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

Headers or early Bronco swap?

Old Dec 30, 2014 | 01:17 AM
  #1  
EvilWS602's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2011
Posts: 51
Likes: 0
From: Watson, LA
Default Headers or early Bronco swap?

Hi guys. Looking for some help and or advice. My father and I are building a 66' Bronco that I actually taked him into doing an LS1 swap in. Just finished mildly building and overhauling the motor. Got an LS6 intake, hand ported 241's(may be swaped for some 243's in the future for ***** and giggles) ported throttle body and mild cam. About to start mock up on mounts and cross members. Have stand a lone harness an ECU ready to go. I would like some long tubes or at least some mid-lenght headers to complete the build to get nice power, sound, and numbers out of her. The frame rails are pretty narrow on the early Broncos. So does any have any recommendations on a set of headers that would fit the narrow rails without breaking the bank such as having custom headers fabed.

Thank,
Clint

Last edited by EvilWS602; Jan 8, 2015 at 04:21 PM.
Reply
Old Dec 30, 2014 | 07:00 PM
  #2  
lsxRanger94's Avatar
12 Second Club
 
Joined: Jan 2014
Posts: 565
Likes: 0
From: 217
Default

351w headers with ls1 flanges weld on.
Reply
Old Jan 8, 2015 | 04:15 PM
  #3  
GunshotZ28's Avatar
Launching!
 
Joined: May 2007
Posts: 258
Likes: 0
From: Karnes City, Texas
Default

Post pics! I'm planning the same thing on my 66 bronco.
Reply
Old Jan 8, 2015 | 04:33 PM
  #4  
EvilWS602's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2011
Posts: 51
Likes: 0
From: Watson, LA
Default

I'll keep you posted. No help teally thuus far. Was considering the 351 headers welding to LS1 flanges but all 351 headers I can find for the Broncos are 1 1/2" primaries. Found one set of 1 5/8's that are mid lengths. But the other issue is that they are rectangular port and so are the tubes. Figured it would be hard getting that to match the LS ports.

I'm in the middle of a project at work that's got me working non stop. Once I finish that up in a couple weeks I'll mock up everything in the engine bay and try a set of MAC mid-length's that a buddy just pulled off his F-body. I'll post results when I get them.
Reply
Old Jan 8, 2015 | 08:44 PM
  #5  
Project GatTagO's Avatar
TECH Senior Member
20 Year Member
Liked
Loved
Top Answer: 1
iTrader: (7)
 
Joined: Mar 2003
Posts: 10,613
Likes: 1,882
From: Little Austin
Default

Just run either the truck manifolds or the Hooker manifolds. Headers are a pain and don't gain you much.

Andrew
Reply
Old Feb 8, 2015 | 11:00 PM
  #6  
ss69's Avatar
On The Tree
iTrader: (8)
 
Joined: Nov 2007
Posts: 193
Likes: 0
From: TN
Default

I'm running some Hedman/Hooker shorties that came off my car. Driver side fits pretty good but I'm having a friend work the passenger side since it dumped directly on to the frame rail. I wonder how some block hugger/street rod headers would fit.
Reply
Old Feb 8, 2015 | 11:12 PM
  #7  
EvilWS602's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2011
Posts: 51
Likes: 0
From: Watson, LA
Default

I'm currently mocking up mounts and cross members and all. Once I finish that up I have a set of MAC mid-lengths that came off I buddy's f-body that look like they may work. I'll post up results once I get them sorted out.
Reply
Old Feb 9, 2015 | 07:50 PM
  #8  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

How wide are the frame rails? My Maverick and Rambler swaps are both 26". I used 1 3/4" BBK 351 swap headers with LS flanges in my Maverick, and 1 3/4" Pace 2010 Camaro headers in my Rambler. The DR side on the Rambler needed the flange cut off and rewelded at a different angle because of interference with the upper control arm.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-1

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-2

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-3

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-4

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-5

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-6

10 Camaros You Should Never Buy

 
story-7

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
story-8

Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

 Brett Foote
story-9

10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

 Verdad Gallardo
Old Feb 9, 2015 | 07:55 PM
  #9  
EvilWS602's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2011
Posts: 51
Likes: 0
From: Watson, LA
Default

Right at or just under 24". I was looking into welding 351 headers to the LS1 flanges but all the ones I could find for the Bronco's where 2.5" and I was afraid of how the rectangle tube would mate up with the flanges.
Reply
Old Feb 9, 2015 | 08:04 PM
  #10  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

Search is your friend...
Reply
Old Feb 10, 2015 | 07:44 PM
  #11  
ss69's Avatar
On The Tree
iTrader: (8)
 
Joined: Nov 2007
Posts: 193
Likes: 0
From: TN
Default

Driver side wasn't an issue since the motor needs to be offset to the passenger side to clear for the front driveshaft. Passenger side will be the fun one.

And I believe the frame rail is 23 inches and some change.
Reply
Old Feb 10, 2015 | 08:17 PM
  #12  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

[QUOTE=ss69;18661269]Driver side wasn't an issue since the motor needs to be offset to the passenger side to clear for the front driveshaft. Passenger side will be the fun one.

That's narrow! I'd look at flipping some stock manifolds for a turbo...
Reply
Old Feb 12, 2015 | 12:23 PM
  #13  
ss69's Avatar
On The Tree
iTrader: (8)
 
Joined: Nov 2007
Posts: 193
Likes: 0
From: TN
Default

[QUOTE=S10xGN;18661348]
Originally Posted by ss69
Driver side wasn't an issue since the motor needs to be offset to the passenger side to clear for the front driveshaft. Passenger side will be the fun one.

That's narrow! I'd look at flipping some stock manifolds for a turbo...
It crossed my mind.....
Reply
Old Feb 12, 2015 | 12:30 PM
  #14  
EvilWS602's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2011
Posts: 51
Likes: 0
From: Watson, LA
Default

Crossed my mind also but that mild built LS1 will probably be plenty for that light little Bronco anyway lol
Reply


Thread Tools
Search this Thread

All times are GMT -5. The time now is 10:31 PM.

story-0
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-1
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-2
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-3
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-4
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-5
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-6
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-7
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE
story-8
Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

The world was a better place when it was still around.

By Brett Foote | 2026-01-23 09:20:37


VIEW MORE
story-9
10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

Slideshow: The 7.0-liter LS7 was designed for absolute cutting-edge performance.

By Verdad Gallardo | 2026-01-07 18:36:00


VIEW MORE