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need advice on exhaust flanges.

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Old Jun 22, 2004 | 10:53 AM
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Default need advice on exhaust flanges.

i posted this in the external engine section but didn't get a response.

i'm looking for a way to use my stock '01 camaro manifolds with the large flanges for my conversion without a lot of expense. i've got the clearance for the manifolds but from reading the threads, it looks like the exhaust shops won't have the flanges on the pipe side to build the system. should i be roaming the junkyards for used pieces or is there an easier way without a lot of expense?? thanks.
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Old Jun 22, 2004 | 02:24 PM
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Make a cardboard or paper template and take them to a steel shop and have them laser cut them for you.
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Old Jun 22, 2004 | 02:50 PM
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I used these in my exhaust to connect the header collector to the tube to the muffler-

http://www.vossind.com/flanges%20intro%20text.htm

In addition to having them lazer cut, you could also get them waterjet cut.
Around here a pair of quarter inch flanges would be a about $20
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Old Jun 22, 2004 | 03:06 PM
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Thanks guys. I'll pick up a gasket set to use a template and take that to the machine shop. I'll also go by the muffler shop and see if they can supply the bung and install it for the passenger side.
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Old Jun 22, 2004 | 03:56 PM
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I brought the cats w/ the flanges still attached from the donor '01 Trans Am, Mufflex was able to cut the flanges off and weld them to the new pipes cleanly.
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Old Jun 22, 2004 | 04:09 PM
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I just bought the standard 3 bolt hole flanges with the correct ID from the local auto parts store. I welded mine on the manifolds in place of the stock ones (which I cut off). Exhaust shop should be able to do that for you if you don't have a welder.
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Old Oct 9, 2004 | 12:37 PM
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I used a dead catcon/headpipe from a 99' Corvette donor, cut the pieces off and welded them to my new system......looks factory now and was able to use the factory Corvette donut seals.....no leaks.
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Old Oct 11, 2004 | 06:57 AM
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Steve,
I cut my own out of 1/4" mild steel and they bent and leaked like crazy when I tightened them down. I ended up welding the flanges right to the manifold to get it to seal. I think that finding the cats and cutting them off sounds like the easiest to get a good looking (and well sealing) joint. I want to get headers sooner or later, so welding the manifolds up really didn't bother me. It's possible to remove the manifolds, it's just a PITA.

-Matt
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