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How to Remove Injectors from Fuel Rail?

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Old Jul 14, 2004 | 05:07 PM
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Default How to Remove Injectors from Fuel Rail?

Guys,

I need to change the fuel rail on my 2000 LS1 engine. The rail got dented in transit when I bought the engine / tranny package. I bought a brand new rail and removed the dented one today. I need to move the injectors from the damaged rail to the new one.

How are the injectors attached to the fuel rail? Looking inside my new rail I don't see any fancy retainers, clips, etc. I tried simply tugging on an injector and it went nowhere. I don't want to use gorilla force for fear of screwing up something.

Any advice, tips, etc.?

Thanks.
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Old Jul 14, 2004 | 07:33 PM
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Theres a metal clip that goes around the outside of the injector and the bung it goes into. Pull the clip off and the injector will pull out.
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Old Jul 14, 2004 | 07:41 PM
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Les,

Thanks for the reply, but the clips have all been removed already and the injectors still seem "stuck".
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Old Jul 14, 2004 | 09:38 PM
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I dont remember mine being that hard to get out. But that should be the only thing that holds them in there.
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Old Jul 15, 2004 | 08:35 AM
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As long as you have the clips off, just PULL! Mine were in there pretty good and needed more force than I thought they should to come out.
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Old Jul 15, 2004 | 11:01 AM
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Twist and wiggle the injector while pulling it from the rail. The o-rings tend to stick.

When you reinstall them into the new rail, inspect the o-rings for any damage at all and replace as necessary. Use a smear of synth motor oil on the o-rings top and bottom during assembly.
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Old Jul 15, 2004 | 11:17 AM
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Yep if the clips are out just twist and pull. If you need some new orings let me know I bought 1000 of them so I have a few extra.
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Old Jul 15, 2004 | 11:34 AM
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Thanks guys.

I finally got them to come out. Yup, twist and pull (very hard) was the answer.

I am still trying to adjust my analog mind to the LS1 digital world!
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