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burned out my fuel pump?

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Old Aug 31, 2005 | 10:27 PM
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Default burned out my fuel pump?

Among other things, I think I burnt out my fuel pump. I am a carb guy so here comes a stupid question: If I run the tank out of gas will it burn up my 250.00 walbro pump? I was trying to troubleshoot my cooling problem with the litte fuel I had left, next thing I know the engine dies. I assume it is just out of fuel. I put more fuel in it and nothing... I ran 12V to the pump and still nothing... Is it possible that it is just overheated? Or is she dead?



Semper Fi,
Clay
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Old Aug 31, 2005 | 10:40 PM
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Originally Posted by 77vetteLS1
If I run the tank out of gas will it burn up my 250.00 walbro pump? I was trying to troubleshoot my cooling problem with the litte fuel I had left, next thing I know the engine dies. I assume it is just out of fuel. I put more fuel in it and nothing... I ran 12V to the pump and still nothing... Is it possible that it is just overheated? Or is she dead?

Semper Fi,
Clay
It is possible that is just went bad on its own. Keep in mind the fuel pump in the tank is using the fuel to keep it cool. However the fuel pump will not be surrounded by fuel when the tank is low and the pump should still work and not overheat. However if it runs for a long time without fuel it could burn up but I don't think so.

Check the simple stuff first like the fuse. Then check the wiring to the pump making sure there is power and a ground. Clean the ground. Use a test light to check power because a broken wire can have voltage pressent but not connect enough to allow current to a load. If you have to drop the tank and pull the pump power it up directly and see if it works, it just might be just the wiring connection.

The last item is it just went bad, stuff happens.

I hope this helps
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Old Aug 31, 2005 | 10:53 PM
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Thanks for the help, the good thing is it is an inline pump so if I need to replace it, it would not be a problem. I have put 12 volts to it and nothing happened, but that was 15 minutes after it stopped running. Does anyone know if there is a chance she could work if I left it alone over night. Give it a chance to cool down.?????
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Old Aug 31, 2005 | 10:56 PM
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One important thing is that the fuel pump requires a filter between it and the tank. If you do not have a filter then trash can get in the pump and lock it up.
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Old Sep 1, 2005 | 09:44 AM
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As mentioned the inline pumps will burn out quickly without gas and jam up if any dirt gets in them. You may try back flushing it or giving it a rap with peice of wood to bring it back to life but for such a vital part I would spend a $100 on a new walbro or airtex pump. Are you using an intank pump before the walbro? If not I would recommend using a "puller" pump to supply the high pressure "pusher" pump.
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Old Sep 1, 2005 | 09:49 AM
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Originally Posted by 77vetteLS1
.....it is an inline pump....
AH! theres you're problem right there!!

inline pumps suck.. lol.


seriously though, take it out, backflush it, and see if you can get it to work on the bench...
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Old Sep 1, 2005 | 10:25 AM
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Thanks guys, I will take another fuel bath this evening.


Clay
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Old Sep 1, 2005 | 10:28 AM
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A co-worker here who formerly was an engineer w/ one of the big auto mfgs described their failure mode effect analysis testing on in-tank fuel pumps a while back. The "no gas" failure mode killed the pump within <20sec every time. Consistent pattern was the plastic turbine overheated and melted, fusing it to the pump housing...the electric motor itself was fine in every test.

He admitted that it wasn't a truly accurate test, given that in real-world conditions the engine would have shutoff and the pump circuit would have opened rather than allowing the pump to continue running dry, but they did conclude that the plastic impeller would have incurred damage to some extent in the few seconds of dry running. (they requested funding to repeat the FMEA test in real-world conditions but got shot down)
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Old Sep 1, 2005 | 10:39 AM
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Originally Posted by crainholio
A co-worker here who formerly was an engineer w/ one of the big auto mfgs described their failure mode effect analysis testing on in-tank fuel pumps a while back. The "no gas" failure mode killed the pump within <20sec every time. Consistent pattern was the plastic turbine overheated and melted, fusing it to the pump housing...the electric motor itself was fine in every test.

He admitted that it wasn't a truly accurate test, given that in real-world conditions the engine would have shutoff and the pump circuit would have opened rather than allowing the pump to continue running dry, but they did conclude that the plastic impeller would have incurred damage to some extent in the few seconds of dry running. (they requested funding to repeat the FMEA test in real-world conditions but got shot down)

heh, i can double confirm that..
almost everyone ive seen fail has had the impeller melted...

if you take it apart and get it "fixed" you can make a intresting backpack squirtgun.... lol. deadhead it to a blowgun.. with the melted and now slightly smaller impeller, they work fine without a regulator.
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Old Sep 2, 2005 | 12:11 PM
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Originally Posted by jdperk-86elco
It is possible that is just went bad on its own. Keep in mind the fuel pump in the tank is using the fuel to keep it cool. However the fuel pump will not be surrounded by fuel when the tank is low and the pump should still work and not overheat. However if it runs for a long time without fuel it could burn up but I don't think so.

Check the simple stuff first like the fuse. Then check the wiring to the pump making sure there is power and a ground. Clean the ground. Use a test light to check power because a broken wire can have voltage pressent but not connect enough to allow current to a load. If you have to drop the tank and pull the pump power it up directly and see if it works, it just might be just the wiring connection.

The last item is it just went bad, stuff happens.

I hope this helps


How much current does it take to light a test light? If you really want to check the wiring, Take a old sealed beam headlight and use it for your testlight, atleast you are drawing a few amps. Thats what our shop has done for years.
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Old Sep 2, 2005 | 12:36 PM
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That is a great Idea, I will start to use a headlight. I never thought of the amps pulled.
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