Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

Progress on my S-truck swap

Thread Tools
 
Search this Thread
 
Old Oct 7, 2005 | 08:14 PM
  #1  
Dave_62's Avatar
Thread Starter
On The Tree
20 Year Member
iTrader: (10)
 
Joined: Jun 2004
Posts: 173
Likes: 0
From: Upstate SC
Default Progress on my S-truck swap

Well, after moving at a glacial pace for most of this year, I have some genuine progress to report on my S-15 swap. First up is the A/C compressor bracket. I didn't want to mutilate the frame any more than I have had to already for oil pan clearance, so I decided to mount the compressor up high like a 4.3 S-truck has originally. After looking at John B's bracket, (thanks for the inspiration, John!) I made one to hold the compressor higher and that would line up with the Corvette accessory drive needed for this chassis. The bracket is made from 3/4" aluminum plate, mounting an LT1 compressor and LT1 tensioner. The original Corvette tensioner is now an idler. Down next to the crank pulley is an additional idler I made to hold the belt away from the thermostat housing, mounted to the original compressor bracket. It took many hours on the milling machine and lathe, but I'm happy with the results.





Next are the headers. 1 3/4" longtubes, 3" collectors, entirely of 304L stainless. I'm no stranger to fabrication, but this was a challenge. Starting with a big box of bends, a pair of flanges, and two collectors from Stainlessworks (>-----sponsor), I cut, fit, tacked, and finally welded out a set of headers that clear everything, (even the upper A-arms at full suspension compression) and should help me get the most from the heads/cam swap that is planned. Now it's on to the rest of the exhaust system.





More updates as they happen.......


David
Reply
Old Oct 7, 2005 | 09:26 PM
  #2  
01PewterWS6's Avatar
TECH Enthusiast
 
Joined: Sep 2003
Posts: 568
Likes: 0
From: DFW, TX
Default

Looks great, and those aluminum brackets are freakin STOUT!
Reply
Old Oct 7, 2005 | 09:27 PM
  #3  
klw1313's Avatar
On The Tree
iTrader: (3)
 
Joined: Aug 2005
Posts: 138
Likes: 0
Default

Sweet!
Reply
Old Oct 8, 2005 | 08:56 AM
  #4  
sparkwirez06's Avatar
TECH Regular
iTrader: (18)
 
Joined: Feb 2005
Posts: 440
Likes: 0
From: brunswick, ohio
Default

Hi David, NICE WORK, Is your steering shaft going to run thru the headers? Gonna be tight. I have a awd 93 that I'm working on, Ive been at it 1year this month. the headers are a real problem. I've tried about every oem manifold made. none will fit,i also have the shock towers to contend with. Pics of my truck at turbols6.com click on gallery, scroll down to TYHOONZ06. THANKS
Reply
Old Oct 8, 2005 | 04:19 PM
  #5  
SatisTraction's Avatar
TECH Regular
iTrader: (2)
 
Joined: Dec 2004
Posts: 459
Likes: 0
From: jackson ms
Default

those brackets look nice. you could most likely market and sell them!!!
Reply
Old Oct 8, 2005 | 05:49 PM
  #6  
s10-den's Avatar
TECH Apprentice
 
Joined: Oct 2005
Posts: 384
Likes: 0
From: florida
Default

lees high tech makes that same(almost looks exact) bracket its hard to tell without seeing them side by side...nice job though
Reply
Old Oct 8, 2005 | 05:50 PM
  #7  
s10-den's Avatar
TECH Apprentice
 
Joined: Oct 2005
Posts: 384
Likes: 0
From: florida
Default

where did you get the headers from?
Reply
Old Oct 8, 2005 | 06:33 PM
  #8  
Dave_62's Avatar
Thread Starter
On The Tree
20 Year Member
iTrader: (10)
 
Joined: Jun 2004
Posts: 173
Likes: 0
From: Upstate SC
Default

Originally Posted by sparkwirez06
Hi David, NICE WORK, Is your steering shaft going to run thru the headers? Gonna be tight.
Yes, the steering shaft runs through the headers. After I got the motor positioned where it needed to be, I installed the modified Jeep Cherokee steering shaft and built the headers with plenty of clearance to the shaft and everything else.

Your truck looks good. Did you think before you started it would be as much work as it has turned into? Years ago, when I put the L98 TPI in my truck, it wasn't half as hard as this LS1 is turning out to be. Even though, I think it will be worth it when it is done.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Oct 8, 2005 | 06:48 PM
  #9  
Dave_62's Avatar
Thread Starter
On The Tree
20 Year Member
iTrader: (10)
 
Joined: Jun 2004
Posts: 173
Likes: 0
From: Upstate SC
Default

Originally Posted by SatisTraction
those brackets look nice. you could most likely market and sell them!!!

Yeah, but even if I could get $400 each for them, (fat chance!) I'd still lose my a$$ because of all the time I have in them!



Originally Posted by s10-den
where did you get the headers from?
I made them.
Reply
Old Oct 8, 2005 | 11:23 PM
  #10  
Bill Reid's Avatar
TECH Addict
iTrader: (14)
 
Joined: Mar 2003
Posts: 2,327
Likes: 0
From: Chandler, AZ
Default

Originally Posted by s10-den
lees high tech makes that same(almost looks exact) bracket its hard to tell without seeing them side by side...nice job though

Does Lees High Tech have a website... or contact info? Please PM me.

Wondering if the pictured A/C bracket would fit in an 03 S10? I'd buy one

Does Stainless Works make a set of headers that will fit in the last model S10's? I haven't talked with Al in awhile... maybe I should give him a call. BTW, nice headers

Bill
Reply
Old Oct 9, 2005 | 08:42 AM
  #11  
s10-den's Avatar
TECH Apprentice
 
Joined: Oct 2005
Posts: 384
Likes: 0
From: florida
Default

lees does not have a web,some other crap comes up if you enter their addy.,they are here in south florida...i have all,well hold on.....727-344-1800..his name is lee,tell him what you need and he has it or will make it..last time i talked to him he was making the s10 headers for the s10-ls1 conversion..dont know if he has them yet or not...anyway give him a call...
Reply
Old Oct 9, 2005 | 03:49 PM
  #12  
Bill Reid's Avatar
TECH Addict
iTrader: (14)
 
Joined: Mar 2003
Posts: 2,327
Likes: 0
From: Chandler, AZ
Default

Thanks, I'll call
Reply
Old Oct 10, 2005 | 08:58 AM
  #13  
82lt1's Avatar
Teching In
 
Joined: Sep 2003
Posts: 46
Likes: 0
From: Sulphur Springs, IN
Default

billreid, let me know what you find out on the headers. I'm in need of a set also.
Todd
Reply
Old Oct 11, 2005 | 07:21 PM
  #14  
s10dreamer's Avatar
Staging Lane
 
Joined: Apr 2005
Posts: 63
Likes: 0
From: Ont Canada
Default

Looks sweet! Do you have to take the body off the frame to do the swap? I want to know how hard it would be to swap a LS1 with a M6 into a 1992 S10 4.3L (longbox). Any idea on 1/4 mile times?
Reply
Old Oct 11, 2005 | 09:26 PM
  #15  
Dave_62's Avatar
Thread Starter
On The Tree
20 Year Member
iTrader: (10)
 
Joined: Jun 2004
Posts: 173
Likes: 0
From: Upstate SC
Default

Originally Posted by s10dreamer
Looks sweet! Do you have to take the body off the frame to do the swap? I want to know how hard it would be to swap a LS1 with a M6 into a 1992 S10 4.3L (longbox). Any idea on 1/4 mile times?

No, it was just easier while I was fabbing up the headers to raise the cab up off the frame with the lift after checking fit. The LS1 swap isn't all I'm doing with the truck. Many other mods, plus bodywork, paint, interior, yada, yada, yada. Maybe one day I'll have it back together......

It isn't really hard to swap into an S-truck, but it is a lot of work to do it right. Anyone with decent mechanical skills and lots (lots!) of patience can do it. Oh, yeah, don't forget to bring a bunch of money!

With a stock LS1, quarter mile times will be roughly similar to a stock LS1
F-body. The S-truck isn't as light as most people think, unless you have a 2wd regular cab short bed with no options. My 2wd extended cab with most power options was over 3400lbs.
Reply
Old Oct 11, 2005 | 11:20 PM
  #16  
kossuth's Avatar
TECH Resident
20 Year Member
iTrader: (12)
 
Joined: Aug 2002
Posts: 969
Likes: 1
From: New Market, MD
Default

I second the weight thing. Even though my truck has the half fiberglass stepside bed on the back it weighed about 3430 with me in it I'm 200 lbs. So the truck is about 3200 even. That's a reg cab truck with a 4.3 in it. It's not super super light like most people would think. I would compare it to a Z06 in terms of weight more than anything but again I have probiably the lightest combo truck you can get out there.

Also, I would like to comment on Lee's High Tech. The guy does great work, but he doesn't get things to people in the most timely manner alot of times. Now, his stuff is expensive but you do get what you pay for also. He may not even have a set of LS1 headers out yet. I know they were talking about it but who knows if anything ever came of it.
Reply
Old Oct 12, 2005 | 06:24 PM
  #17  
s10dreamer's Avatar
Staging Lane
 
Joined: Apr 2005
Posts: 63
Likes: 0
From: Ont Canada
Default

Thanks for the info.I presume it would be cheaper to swap a 350 or 383 stroker into a S10 then it would be to do an LS1 swap. Can the price of an LS1 S10 swap be ballparked?
Reply
Old Oct 12, 2005 | 07:05 PM
  #18  
dcdime's Avatar
On The Tree
 
Joined: Oct 2005
Posts: 132
Likes: 0
Default

I'm doing this on my 91.. but as for the weight comment, the weight of my truck right now is 2650 with me NOT in it. all stock

are you building it for just something nice or bagging it or are you coilover/4 link/hot rod style? I'm doing mine for 1 season of racing in the Super Stock class in the EFI nats, then its to do it the way i want.. shockwaves all around, 4 linked, etc..

nice work so far, it looks reallllllly good.
Reply
Old Oct 12, 2005 | 07:11 PM
  #19  
dcdime's Avatar
On The Tree
 
Joined: Oct 2005
Posts: 132
Likes: 0
Default

Originally Posted by s10dreamer
Thanks for the info.I presume it would be cheaper to swap a 350 or 383 stroker into a S10 then it would be to do an LS1 swap. Can the price of an LS1 S10 swap be ballparked?
The price depends how far you wanna go... what do you wanna use? The LS1 long block, computer and harness is around 2500.. then you need a tranny.. you can use a 4l60e in your 92 or use a 700r4 like I plan to and already have. You will need to get some codes turned off, so might as well get it tuned, so add 400-500 for a good tune (i prefer nelson peroformance).. you can use the stock manifolds, but if you want headers, its gonna cost ya to have someone do it or cut up some f-body headers.. you need a radiator like the one from be cool and that's 500 bucks there, plus a fan, b/c the LS1 is an e-fan setup.

you're looking at ~3500 if you have the 700r4 and want a stock swap... even more if not... i'm building mine piece by piece.. gonna cost more, but its what i can afford right now. (dont forget motor mounts and the nickle and dime ****)
Reply
Old Oct 12, 2005 | 07:27 PM
  #20  
s10dreamer's Avatar
Staging Lane
 
Joined: Apr 2005
Posts: 63
Likes: 0
From: Ont Canada
Default

dcdime Thanks for the price range. What style suspension are you going to use when you race in the EFI Nats. I've seen a bunch of S10's at the drags in super stock or stock class.They had wheely bars and pieces cut out of the rollpan so that the wheely bars could move.
Reply



All times are GMT -5. The time now is 08:22 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE