First Generation S10 LS1ers...

I'm doing a Ford 8.8" rear in my Sy. (Works out for me because 3.08 ratios are available for GM's 7.25" front and Ford's 8.8" rear.) Find one wider than what you need, cut off the ends and weld on 9" Ford ends (so you won't need c-clip eliminators), and get 31 spline (or larger) axles made to your desired length. Plenty of diff & spool options available. Weld on new spring perches and you're good to go! If you're planning on making real big power, also consider boxing in the framerails from the back of the cab rearward...it gets pretty flexy back there. (Front portion of framerails are already boxed...you'll see when you climb under there.)
Edit: Also weld the axle tubes to the housing for good measure. Housing is cast, so if you're a do-it-yourselfer (depending on your abilities), you might need to farm that out to someone.

The Ford 8.8 is a possible solution, as is the 8.5" 10-bolt (which was offered in a very small selected few 2nd gen S10s). Other possibilities include a 9" Ford, 12-bolt GM, or Dana 60, all of which are available new / rebuilt from the aftermarket in pretty much any width you could desire (with just about any option you could think of.)
The question is: What are your goals and what are you doing to fix the truck's lack of traction? Because, until you have sufficient power AND traction, you're not likely to break the rear axle. If you're goals include running 10's on slicks, and you're going to do a lot of suspension modifications, obviously the rearend will need to be stouter than somebody who's never going to run a sticky tire and is planning on keeping the leafs with no other modifications.
'JustDreamin'
i was thinking about boxing the frame rails and as far as rear suspension, take out the leaf springs and weld up my own 4-link with ladder bars...so i still have plenty of time to think about rear ends...even if i just throw something in there temporarily...
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http://www.s-series.org/Sections-article65-p1.html
Good how-to with lots of info.
The Best V8 Stories One Small Block at Time
http://www.s-series.org/Sections-article65-p1.html
Good how-to with lots of info.
) Josh-
Todd



