Conversions & Swaps LSX Engines in Non-LSX Vehicles
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Single vs Double (fuel line, that is.)

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Old Jun 29, 2006 | 08:45 PM
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Default Single vs Double (fuel line, that is.)

Hey,
Ready to run the fuel line, 3/8 stainless, and a friend said, " be sure to run a double line " he claims the single line with the return at the tank has a lot of problems. Any one have any experience with this?
Jim
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Old Jun 29, 2006 | 10:36 PM
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I have not had a single line rail but I have not heard of anyone having any problems with them. Millions of f-bodies and vettes run them from the factory so it can`t be that big of a problem. The only thing that I have heard that would be a problem is that then if water makes it up there it is stuck there since I have read that fuel injectors cannot pass water. But even if you have the regulator on the rail there is still a chance that water could make it past it and get trapped in the rail. I have only heard of people getting a rail full of water a few times and I heard it from mechanics that were working on someones daily driver, never heard of any problems in a conversion car. The only other problem I have heard of is that the single feed rails become a slight restriction at high horsepower. I think that everyone agreed that anything below 500hp and you don`t even have to think twice about the rail, that a single line rail will be just fine at that power level. I was going to just run a single line rail with a vette regulator on my car but then when I picked my truck motor up I found out that trucks ran a dual feed fuel rail with the regulator on it......so thats what I ended up running.
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Old Jun 30, 2006 | 06:02 AM
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i ran the single also with no problems. my regulator was mounted just above the tank in the trunk with about a three foot return. your buddy might be talking about a "true" single line with no return at the regulator where the fuel pump "dead heads" full pressure which is not a good set-up. you want to try to have a return somewhere in the system so the fuel pump isn't pushing it's max pressure all the time, if that makes any sense to you, lol.
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Old Jun 30, 2006 | 05:31 PM
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The single setup is fine up to around 500rwhp like stated above n/a. If you run forced induction or big spray then a bigger feed line with a regulator and return from the rail is a good idea. When i did a dual intank pump system on my buddies car it had problems regulating pressure with both pumps running. Pressure would jump from 59 to 65psi.
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Old Jun 30, 2006 | 05:38 PM
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If you have any doubt's, I have a dual line '97-'98 fuel rail with -5AN & -6AN fittings brazed on ready to go for $125 + shipping!
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Old Jul 4, 2006 | 10:32 AM
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Thanks for the input, I think I will stick with the single.
Jim
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Old Jul 16, 2006 | 07:52 PM
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I'm just a little confused...brand new here.

So, it sounds like the single line you are talking about is like this: two physical fule lines, one for feed, one for return. But at the engine, the feed is a single. Is it plumbed with a T or something? The T hooking to both fuel lines, and the fuel line at the engine?
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Old Jul 16, 2006 | 10:04 PM
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Originally Posted by ewingr
I'm just a little confused...brand new here.

So, it sounds like the single line you are talking about is like this: two physical fule lines, one for feed, one for return. But at the engine, the feed is a single. Is it plumbed with a T or something? The T hooking to both fuel lines, and the fuel line at the engine?
There are two different arrangements for the fuel lines on LSx engines. One has two lines runing to the front of the car, one for supply and one for return. The regulator is mounted on the fuel rail, and the fuel is returned from the front of the car. The other only has one line running forward to the engine and the regulator is mounted in the rear near the tank. On this setup, the fuel return line is very short since it only needs to go from the regualtor back to the tank.

As far as problems, all Fbody cars since 98 and all Corvettes use the single line setup. I do not believe that GM has used the 2 line setup since 98 on any vehicle, and the single line setup seems to work just fine. If you had a real fire-breathing monster, there could be some advantage to the regulator at the fuel rail, but for the average street-driven car, The single line should work just fine.

Regards, John McGraw
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Old Jul 16, 2006 | 11:02 PM
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Originally Posted by John McGraw
As far as problems, all Fbody cars since 98 and all Corvettes use the single line setup. I do not believe that GM has used the 2 line setup since 98 on any vehicle
They used the dual line rails on truck LSx`s until at least 2001. When I picked my motor up I saw that it was a dual line setup and mentioned it to the guy at the yard. H said that all the truck motors he had seen were like that. I don`t know why GM went with single lines on cars and duals on trucks, but it made my hookup easier so I wasn`t going to complain


Now that I think about it it may have been because of tighter evaporative emissions on cars.
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Old Jul 17, 2006 | 08:47 AM
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The other only has one line running forward to the engine and the regulator is mounted in the rear near the tank.
This sounds easier, and less expensive. Sounds like a good way to go.

I have a high volume electric Holley pump already. It's been feeding my 350 with a small blower. I'll check it's rating to see if it would work.

On the regulator: Any specific type? I presume it regulates how much pressure. I'm regulated at 7lbs at the moment. But it sounds from your description that you regulate at the return to the tank, as opposed to the egress (i.e. after the engine rather than before). Does it make any difference?
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Old Jul 17, 2006 | 10:30 AM
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Originally Posted by ewingr
This sounds easier, and less expensive. Sounds like a good way to go.

I have a high volume electric Holley pump already. It's been feeding my 350 with a small blower. I'll check it's rating to see if it would work.

On the regulator: Any specific type? I presume it regulates how much pressure. I'm regulated at 7lbs at the moment. But it sounds from your description that you regulate at the return to the tank, as opposed to the egress (i.e. after the engine rather than before). Does it make any difference?
Nope, that Holley pump won't even begin to get the job done! The LSx engines will require about 10 times the pressure that you are used to running now. You will need a high pressure pump that is designed for modern fuel injected engines. I use an in-tank Walbro 255, but there are external pumps that are available as well. For a regulator, it is pretty tough to beat the GM filter regulator that is used on Corvettes. It runs about $60 bucks if memory serves me right.

Regards, John McGraw
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Old Jul 17, 2006 | 08:24 PM
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I'll second the Walbro 255. I have one, intank, and it works great.
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Old Jul 17, 2006 | 09:28 PM
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Default regulator/filter

I tried to get one at the local Chevy dealer and they could not find such an animal so I had to go on line. It is a ACDelco product and the # is GF822 and I paid $50.
Jim
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Old Jul 17, 2006 | 09:55 PM
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if your chevy dealer doesnt know how tolook up a 99 vette fuel filter ..... you need to shop somewhere else. nothing against handicapped er i mean handicapable people , but i dont trust um to look up my parts. not to be mean i just want the right thing the first time. i dont like to order something (cuz the dealer never has it in stock) wait two days and THEN find out its wrong.
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