operating temp range of LSX??
Since you elected not to use Electrical fans that are controlled by the PCM.. you will have to make sure your mechanical fan working correctly and drawing enough air flow and I would suggest that you install a shroud.
It is possible that you have a air pocket in the system, see if you can bleed any air out of the sytem, did you fill the block from the upper radiator hose 1st before you fill the rest of the radiator ? What mixture of Coolant are you using ?
How about running a cooler t-stat ?
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With the 5.3L are you running an automatic trans? If so, does the radiator have sufficient cooling capacity for the transmission? The trans will get pretty hot on the highway if it doesn't have sufficient cooling, and it will raise the coolant temp. If it isn't overheating when in park/nuetral, but is on the highway, you want to make sure that the trans isn't overheating. A fan shroud will help as well. The higher PSI in the tank will raise the boiling point of your coolant. Even if the coolant isn't boiling currently, as it nears that point it does not work as efficiently.
I then pulled the cap off of the flush T that I installed next to the heater core and it looked dry in there. I dumped almost a gallon of coolant in through the T, fired the engine and the temp went right down to 190-200 and stayed there like it always had. Moral of the story check for cheap easy stuff first
. I still don`t understand why I had to fill it through the flush T, I didn`t change any of the hose routing and never had that problem any of the other times I filled the engine with coolant. 





