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Old 02-24-2008, 06:52 PM
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Default side impact bars

i took my side impact bar loose but how do you get them out of the door?
Old 02-24-2008, 07:14 PM
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If you pull the plastic out from under the front fenders, then pull the wires out of the door you can feed the bars out thru the hole that the wires ran thru the door. Just push it forward with the door closed and it will drop out under the front fender.

Or you have to cut them in two.
Old 02-24-2008, 07:53 PM
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Do the fender route. Did that today with a friend. Much easier to do this way. 2 People helps. One to sit in the car and push, one to pull through the fender.
Old 02-24-2008, 08:19 PM
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I hole saw the bottom corner of the door below the latching mechanism. Kinda hold the bar in the door and eyeball where it will fit through with the front of the bar up at the mirror, and the back of the bar angled down.

You can hole saw it low enough that you can't see it with the door open unless you're leaning down.

The whole deal take about 30 seconds if you have a hole saw kit..
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Old 02-24-2008, 08:31 PM
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do you need special tools to do this? how long does it take?
Old 02-24-2008, 08:32 PM
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i did the same thing as Brady... i used a 1.75" hole saw, easy and fast and you dont notice the hole at the bottom of the door

-brandon
Old 02-24-2008, 09:08 PM
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Brady nailed it. That's what I did and it's cake.

I can snap a pic if you need. It's a no-brainer.
Old 02-24-2008, 09:09 PM
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If you have the door bars loose why not use a sawzaw and cut it into pieces and pull it out, why cut your door?
Old 02-24-2008, 09:20 PM
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Ok Here ya go. I used a 1.25 hole saw because that's what I had handy. You'll never notice the hole and there are a variety of grommets that you can use to fill the hole if it bothers you.



Old 02-24-2008, 10:03 PM
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Originally Posted by RAGENZ28
If you have the door bars loose why not use a sawzaw and cut it into pieces and pull it out, why cut your door?
I did practically the same thing. Got it loose in there and took a small cut off wheel on a air grinder and cut in half. Took all of 10 minutes to get it cut and out.
Old 02-24-2008, 10:09 PM
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Door bars SUCK!!



Thanks again for the help Steve. Pulling them through the fender was pretty easy...no cutting required.
Old 02-24-2008, 11:14 PM
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I'll be doing this soon, so thanks for the advice.
Old 02-24-2008, 11:25 PM
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what is the point of this mod?? Weight savings? Is there any downside in saftey/rigidity?
Shane
Old 02-24-2008, 11:45 PM
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yeah weight savings.......downside is if you take these out and dont have a roll bar you have no protection in a side impact hit

-brandon
Old 02-24-2008, 11:57 PM
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thanks guys problem solved again.
Old 02-25-2008, 05:18 AM
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I tried to get mine out, but I didn't have a tool that would get on the nut to loosen them up... I have a 12 pt socket welded to a flat piece of stock now that I'm gonna try again with....

What did you use to get the bolts out?
Old 02-25-2008, 05:29 AM
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For the back bolt 15mm offset wrench. For the 2 front 10mm bolts, flat stocs with 6 pt 10mm socket welded and ground down to break them loose. After that on can be had with a gear wrench anmd the other with an offset 10 mm.

All in all a pain in the ***. Getting them out through the wheel well takes about 15 min per side and does not require any cutting.
Old 02-25-2008, 07:08 AM
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****, I think all the bolts were the same size on my car for some reason

Someday when I get bored and have nothing better to do I'll get them out, but for now I have way too much other stuff to do.
Old 02-25-2008, 04:34 PM
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Originally Posted by ******
what is the point of this mod?? Weight savings? Is there any downside in saftey/rigidity?
Shane
The real story, it saves weight.

The down side, our cars are low to the ground and your door is about as strong as cheap fiber glass or a tin can and if you get a side impact and have no roll bar or cage I would be fairly secure in saying kiss your *** good bye when the other cars front bumper is 1/2 way to the passenger seat and your brain is now puddy on the front of their hood
Old 02-25-2008, 04:55 PM
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In all honesty, I really don't think a piece of 1" steel tubing spanning the width of the door would make the difference of someone surviving and not surviving a side impact in our cars. Those bars really aren't that much when compared to a 4000+ lb vehicle.



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