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Cracked block: what could have caused this?

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Old 03-27-2009 | 02:55 PM
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Originally Posted by ChevyChad
Why do you say the stock manifold has distribution issues? That myth was busted by a shop on this board that put a stock style intake on backwards, and it was still the rear cylinders that got hotter, so whatever the issue is with the back cylinders getting hot, it is not the intake manifold.

And I know there are a lot of people around here running pump gas + meth on setups that make more power than mine makes. This is a street car, not a track or race car. I'm not gonna make a special trip for race gas every time i need to refill on fuel...
You can beleive what you want to beleive. I have seen plenty of boost cars Frag #5 and #7

#6 is an odd ball but either it is the tune or pushing too much boost. The gasket lifted in the weakest point of the set.

As for the shop, Id like to know how they were running the fuel rails
GM didn't designate 1 particualr piston to go into the rear of the block.

If the fuel rails face the same way, then when you get the back of the block, there is less volume/pressure hence that cyl takes the hit.
Old 03-27-2009 | 03:14 PM
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Dang Chad, you have had some issues with your car. I hope you go iron and stop playing with the Aluminum blocks. You have spent a lot of knocking your head against the bricks...............good luck. Yes, Brett does SD tunes as he just finished mine.
Old 03-27-2009 | 03:31 PM
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Originally Posted by ChevyChad
Yea I really don't know.. It sure is a weird place to crack. One thought my brother had was maybe it lifted the heads and pressurized the coolant system and acted like hydraulics somehow and cracked it?
That's what happened when I cracked the block on my LS1. Lifted the heads from detonation and broke the #7 ringland, blew a head gasket, hydrolocked the motor, and cracked the block.

It was from lack of attention to detail and too much boost on stock internals.

Originally Posted by INTMD8
Detonation is far more likely than anything else.
Truth.

Originally Posted by ChevyChad
the current timing is set at 17°. I don't have any data logs for the current setup unfortunately

I really want to do an SD tune, but I don't know of any tuners around here that can do it. I am running a MAF tune right now.
What MAF meter are you using that is of any use at 16psi?

Originally Posted by BlackScreaminMachine
You can beleive what you want to beleive. I have seen plenty of boost cars Frag #5 and #7

#6 is an odd ball but either it is the tune or pushing too much boost. The gasket lifted in the weakest point of the set.
More truth.
Old 03-27-2009 | 03:46 PM
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Thanks for all the input guys.

Cliff- yea, im done with aluminum. Wish I could afford an LSX, but an iron 370 is in the works. I am planning on pulling the engine out this weekend and then taking my crank and rods and main studs down to Xtreme Horsepower in fort worth next weekend and have them build me a 370 with either diamond or wiseco pistons. gonna bump compression down a bit too to 9.0 or 9.2 depending on which piston I get.
Old 03-27-2009 | 03:52 PM
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Originally Posted by ChevyChad
Thanks for the tip. I didnt know that. You know how much he charges by chance?
There are a couple people that do SD tunes down here in OKC. I would have had Brett tune my car, but he is running a one man show and he was backed up. Jim at SWtuning did my car, and did a good job. Hptuners is really nice to have...

Not sure how he talked you into a MAF tune. SD seems to make the most sense, and there is a reason why most the people on this forum use it.
Old 03-27-2009 | 04:45 PM
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Well, my tuner doesnt really do SD tuning last i checked, so I was just using the MAF.. I know SD is a better way for FI. I did plan to eventually get an SD tune, but I guess now is the time to do it..
Old 03-30-2009 | 01:34 PM
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aluminum block is fine for what you're doing, I woudlnt' add the weight. Your problem is in the tune/assembly.
Old 03-30-2009 | 01:41 PM
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I would have to agree with Tiago. Sounds like it was detonating prety bad, and the block was the first to go. After you get your new setup done, whatever block you may be using, have the tune looked over very carefully.
Old 03-30-2009 | 01:54 PM
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What exactly would be wrong with the assembly to cause that? All I did was put the heads on. SDPC assembled the shortblock and everything was all new. Theres really not much you can mess up putting the heads on. I torqued all the studs in the correct order progressively going tighter each time. I broke the sequence down into 4 steps so I wasnt torquing them all down to the max spec all at once. They are ARP studs with 12 point nuts and a recently calibrated snap on torque wrench was used. I torqued them to the stock specified rating. Should I have gone higher or lower or anything?
Old 03-30-2009 | 03:01 PM
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I wouldn't beat my head over it too much Chad. The block was leaking from the get-go so that is probably what caused it combined with detonation...we live and learn bro! Iron block, a few hundred to o-ring block and heads, SD tune that bish, log runs, and hammer away at it.
Old 03-30-2009 | 03:17 PM
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Originally Posted by ChevyChad
What exactly would be wrong with the assembly to cause that? All I did was put the heads on. SDPC assembled the shortblock and everything was all new. Theres really not much you can mess up putting the heads on. I torqued all the studs in the correct order progressively going tighter each time. I broke the sequence down into 4 steps so I wasnt torquing them all down to the max spec all at once. They are ARP studs with 12 point nuts and a recently calibrated snap on torque wrench was used. I torqued them to the stock specified rating. Should I have gone higher or lower or anything?

I meant either or. from what you're saying assembly was probably ok. Too much timing, not enough octane and too lean, or some mixture of all the above is what it comes down to.
Old 03-30-2009 | 05:10 PM
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yea, i guess so. I wouldnt think 17° would be too much with 91 and meth with AFR below 11.0, but maybe it happened a while ago on the dyno when my fuel pumps went out and ive just been running it like that for a while and didnt notice it till I blew up the manifold and took the heads off to inspect everything..
Old 03-31-2009 | 08:22 AM
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Damn Chad, this sucks man. But if you are goin 370 now your gonna be making even more power as a bright side, LOL.
Old 04-01-2009 | 08:01 AM
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Got the engine pulled last night. Here is a closeup shot of the crack that I couldnt get while the engine was in the car:

Old 04-01-2009 | 08:51 AM
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Dang Chad that's more then a crack, that's a river. No wonder you had leaking problems! If you stick a screw driver in the water jacket and pry on it, I wonder how much more the crack would open up? The crack is going the wrong way for fluid to get inside the combustion chamber.
Old 04-01-2009 | 09:22 AM
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haha yea i know. I'm gonna see if it breaks (or at least how far it spreads) once I get the rotating assembly out...
Old 04-01-2009 | 10:08 AM
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IMO its just a bad casting on the block, happens.

The intake is unrelated, the back where the plug is is the weakest part and thats where they let go. All it takes is a small crack or leak under pressure and it pops like a balloon.
Old 04-01-2009 | 12:51 PM
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yea I thought the crack was in the cylinder sleeve, that is a block problem..



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