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SLOW BOOST...Are my turbos mismatched?

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Old Nov 11, 2010 | 06:01 PM
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Default SLOW BOOST...Are my turbos mismatched?

Ok I spent all day today at the dyno for the first time with my new setup.
Forged 370 with AFR 225 heads and vic jr.
Twin GTK 650's. (66mm turbos with .68 exhaust housings)
Twin Tial 38mm wastgates with 10 lb springs.
Turbosmart Eboost Street Electronic boost controller.

My problem: Car makes power and boost but the boost curve is very slow and never flattens out. We were raising the boost on the controller and not seeing any more power. Just unsure of why it wouldn't hit 15 lbs quicker and then flatten out. Any ideas or things I should check that you can think of? We are concerned that turbos are mismatched or wastegates are never completely shut and is always leaking some boost by.


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Old Nov 11, 2010 | 06:11 PM
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Valve spring float? How much pressure on the seat?
shitty cam? Need to see a graph with boost? Why did you get out of it so early?
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Old Nov 11, 2010 | 06:18 PM
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Im running the AFR dual springs. Have a speed inc TU1 cam. Motor is pretty new with stock crank so we didn't want to spin it too hard.
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Old Nov 11, 2010 | 06:19 PM
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Originally Posted by koolrayz
Valve spring float? How much pressure on the seat? shitty cam? Need to see a graph with boost? Why did you get out of it so early?
about 300lbs on the seat hahah jk landen, hope you get in ironed out your gonna need more every bit to keep me in sight
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Old Nov 11, 2010 | 06:56 PM
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how much backpressure are you making at the turbo?
Any pressure drops or leaks in the cold side ??
What are the compressor outlet temps??
any play or binding in the turbo??
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Old Nov 11, 2010 | 07:07 PM
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Both turbos have open 3" downpipes that are only about 5' long each...I'm sure there is some pressure drop but I don't think there are any leaks..no play in turbos they are brand new
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Old Nov 11, 2010 | 09:00 PM
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Originally Posted by 25thredrs
Both turbos have open 3" downpipes that are only about 5' long each...I'm sure there is some pressure drop but I don't think there are any leaks..no play in turbos they are brand new
how much exhaust back pressure are you making before the turbo at the exh turbine inlet.
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Old Nov 11, 2010 | 09:10 PM
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seem's like a bad boost leak or wastegate isnt sealing
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Old Nov 11, 2010 | 09:26 PM
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Maybe try a Mustang dyno instead? The turbos may just not be getting loaded up on a dynojet like they would in real life .
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Old Nov 11, 2010 | 10:00 PM
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Not sure how to check back pressure before the turbo but it's 3" collectors straight into the t4 flange
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Old Nov 11, 2010 | 10:01 PM
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The car does feel like it spools quicker on the street but I have not logged that yet to see if it actually does.
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Old Nov 11, 2010 | 11:36 PM
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first thing to check would be the WG and BOV
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Old Nov 12, 2010 | 05:51 AM
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I took both wastegates off and checked diaphragms and springs and everything looks fine...how do I ensure the gates are staying closed until desired boost is reached?
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Old Nov 12, 2010 | 07:20 AM
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Before you get to carried away take it to the track and get some logs. I think you will see it spooling better at the track. On the dyno most people dont heat the turbo up before making the pull this leads to a lazy spooling. At the track the burnout heats the turbo up. Also on the valve springs you have .650 lift springs with a .580 lift cam. you need to shim the springs up to keep them close to coil bind and get more seat pressure.
In summary get your *** off the computer and get to the track.
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Old Nov 12, 2010 | 09:08 AM
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That setup should spool really fast. Do you have any screen shots of the logging software that you are running against these pulls? Would be nice to see a boost or MAP curve to see what is happening where. Sounds like either the WG's are cracking open on you or the BOV. Put about 20 psi of regulated shop air to the top of the gate and watch carefully bring it up making sure not to over boost. You can do the same to the BOV without the overboost concern.
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Old Nov 12, 2010 | 12:22 PM
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Originally Posted by koolrayz
Before you get to carried away take it to the track and get some logs. I think you will see it spooling better at the track. On the dyno most people dont heat the turbo up before making the pull this leads to a lazy spooling. At the track the burnout heats the turbo up. Also on the valve springs you have .650 lift springs with a .580 lift cam. you need to shim the springs up to keep them close to coil bind and get more seat pressure. In summary get your *** off the computer and get to the track.

I am taking it to the track tomorrow and hopefully I can log a couple of runs...Also, I am unfamiliar with shimming valve springs. Are you saying I would be better off running a spring with a .600 to increase the seat pressure. Thanks for you help.
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Old Nov 12, 2010 | 12:26 PM
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Originally Posted by 98Z28CobraKiller
That setup should spool really fast. Do you have any screen shots of the logging software that you are running against these pulls? Would be nice to see a boost or MAP curve to see what is happening where. Sounds like either the WG's are cracking open on you or the BOV. Put about 20 psi of regulated shop air to the top of the gate and watch carefully bring it up making sure not to over boost. You can do the same to the BOV without the overboost concern.
I thought it should spool very fast myself when I was buying parts for this setup......I will try to get ahold of the MAP curve on EFI live to show you. I am thinking the wastegates are cracking a little bit but is their an explanation as to why then wouldn't hold?
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Old Nov 12, 2010 | 12:29 PM
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Originally Posted by yessir
seem's like a bad boost leak or wastegate isnt sealing
I agree! I had the same issue. Nice car and best of luck!
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Old Nov 12, 2010 | 04:27 PM
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Originally Posted by TracyRR
I agree! I had the same issue. Nice car and best of luck!
Thanks.....What did you figure out was leaking on your setup?
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Old Nov 12, 2010 | 04:52 PM
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AFR Dual Springs are junk. Even at 600 rwhp (boosted).

Swapped them out with PRC extremes, problems gone. KWIKKAR had the exact same issue on his APS SS and made right at 1000 rwhp on 19 lbs.

Although it does sound like you have a leak somewhere

-W
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