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5th Gen DIY Turbo Build

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Old 01-30-2011, 12:19 AM
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I do rear mounts.....and front mounts.....

The only reason for a rear mount is packaging......hence the 4 th gen and rear mounts.

The 5th gen has just enough room up front ......Im just finishing up my jigs now. Ill probably have them done in about 3 weeks. Its a tight fit to do it right.
Old 01-30-2011, 01:42 AM
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The reason that merge is truly awful is flow. you do not want one pipe turning into the other, you want two strait pipes intersecting, what you have now is sort of like a lower case "h" which will cause a huge amount of turbulence at the merge itself and impede flow like its going out of style. a V shaped merge with as gentle an angle as possible is best.

from seeing other people experience I will estimate you get full spool roughly 1000 rpms later than you want, and probably lose a good 30 whp with the merge you have.

its amazing to think it will have that much effect, but the bottom line is IT WILL. You have great fab skillz, weld the braces back on, cut off that merge, use the same whole and make it better. sweet build, were here to help, lets see some pics of the car too
Old 01-30-2011, 09:28 AM
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Originally Posted by CarsandWomen
The reason that merge is truly awful is flow. you do not want one pipe turning into the other, you want two strait pipes intersecting, what you have now is sort of like a lower case "h" which will cause a huge amount of turbulence at the merge itself and impede flow like its going out of style. a V shaped merge with as gentle an angle as possible is best.

from seeing other people experience I will estimate you get full spool roughly 1000 rpms later than you want, and probably lose a good 30 whp with the merge you have.

its amazing to think it will have that much effect, but the bottom line is IT WILL. You have great fab skillz, weld the braces back on, cut off that merge, use the same whole and make it better. sweet build, were here to help, lets see some pics of the car too
I do appreciate the help, seriously. That's why I posted it on here. I knew you guys would give me feedback, good or bad.

I'm going to take your advice and rebrace the pipes and fabricate a different merge.

See below: What do you guys think of this? I'm trying to reduce the number of bends with the current configuration and this is what I came up with. Here's my awesome MS Paint skills. lol



I'm still going to run with the rear mount, but before I start cutting I wanted to get the board's opinion.

Thanks,
Vince
Old 01-30-2011, 09:53 AM
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Or leave the hole where it is and make the pipes come together at an angle, if the one solid pipe is 180, make the other pipe 30 degrees off that one, less than a 45...
Old 01-30-2011, 10:01 AM
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Originally Posted by Phil99vette
Or leave the hole where it is and make the pipes come together at an angle, if the one solid pipe is 180, make the other pipe 30 degrees off that one, less than a 45...
Like this?

Old 01-30-2011, 10:17 AM
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Originally Posted by prochargedchevyi
Like this?

Leave the one brace where it is, cut the pipe back 2" or so and use a portion of a mandrel bend and angle it in
Old 01-30-2011, 10:18 AM
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Merge it like the y-pipe on this ls1tech member.
Old 01-30-2011, 02:57 PM
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but go from 2.5 to 3"
Old 01-30-2011, 05:30 PM
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like this, and kmracer is right, if you can merge them into a single larger pipe would be best, but not mandatory
Old 01-30-2011, 07:23 PM
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http://www.summitracing.com/parts/FLO-Y250300/
Old 01-30-2011, 11:28 PM
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a flowmaster merge is nice, but a simpler bet is just flip that bend thats welded on there. (so that the inside radius is facing the chop saw side.), weld another piece of 2.5" onto that, maybe 3-4" long.

http://www.666fabrication.com/files/6into1_1.jpg

see how that is? simple, cheap. obviously you'll only have a 2 into 1, with a 90* bend on one end, 2.5 into a 3.
Old 01-30-2011, 11:33 PM
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I would think the easiest kit to build is hanging the turbo's right off the stock manifolds like alot of kits are marketed at now. I did some measuring and it's a pretty easy fab up.
Old 01-30-2011, 11:37 PM
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^i agree.
Old 01-31-2011, 09:51 AM
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