Forced Induction Superchargers | Turbochargers | Intercoolers

02 Z28 Turbo Project...

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Old Feb 11, 2011 | 10:34 AM
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Default 02 Z28 Turbo Project...

Started to rip the car apart last night. First steps are to remove the supercharger setup, all the garbage that I don't want to keep, and clean up under the hood. Once these items are squared away I'll start the parts list. Thinking something in the 74-76mm range right now with the typical truck manifold setup.












Last edited by Brad Campbell; Sep 26, 2012 at 10:08 AM.
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Old Feb 11, 2011 | 10:53 AM
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Looks dirty lol. Good start, love watching build threads.
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Old Feb 11, 2011 | 10:54 AM
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Nice start.

What are your goals/budget?
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Old Feb 11, 2011 | 11:15 AM
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Looks like a fun project! That supercharger you removed just covers everything LOL.
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Old Feb 11, 2011 | 11:32 AM
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How did you change spark plugs with that supercharger in the way?
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Old Feb 11, 2011 | 12:08 PM
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Luckily I have never had to work on this outside of installing the kit. I did it for a friend a few years back. He put very little mile on the car and the setup... still managed to twist a rod in the stock engine which isn't too surprising as the can'd vortech tune felt horrible (perhaps something else was wrong). He had the engine rebuilt by Superior Auto Eng. in Anaheim and since that the car was driven from California to Virginia, then up to Connecticut. The supercharger setup is horribly matched to the engine at this point, and a turbo should wake this whole thing right up.
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Old Mar 2, 2011 | 11:56 AM
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Fedex delivered the new UMI cradle purchased from nfmsuprar1 here on the forum.




Last edited by Brad Campbell; Sep 26, 2012 at 10:06 AM.
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Old Mar 2, 2011 | 12:31 PM
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Why didn't you go with a turbo k-member?
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Old Mar 2, 2011 | 01:04 PM
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I guess I was just looking for whatever extra space I could get. I was going to move forward with the stock cradle, but this looked a little bit cleaner to me... the price was right too so why not. I have a manual rack on the way as well. I'm not a fan of clutter in my engine compartment so money spent to simplify is well worth it.
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Old Mar 3, 2011 | 06:51 AM
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Removed the stock cradle and installed the new one. This will give me enough clearance to run a 3.5" downpipe on the street, which should satisfy my power goals on pump gas. I also fit up the truck manifolds to see what space I have to work with.














Last edited by Brad Campbell; Sep 26, 2012 at 10:12 AM.
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Old Mar 3, 2011 | 07:21 AM
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Nice progress man. By any chance, can you tell if you'll be able to clear the AC compressor at all on the passenger side with the manifold as is?
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Old Mar 3, 2011 | 08:13 AM
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Hmmm... I want to say not without cutting the outlet flange off, but I can check tonight if I remember.
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Old Mar 3, 2011 | 09:27 AM
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Ya let me know because I can just do that and weld the vband clamps on or I can just run the c6 manifold on that side.
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Old Mar 7, 2011 | 08:31 PM
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There is no way the AC compressor will fit with the truck manifold. I checked this evening and the manifold outlet would be in the side of the compressor.
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Old Mar 7, 2011 | 09:47 PM
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Ya I figured that this weekend myself too. I'm just going with the c6 manifold on that side. Thanks for the help.
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Old Mar 8, 2011 | 05:53 AM
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I took a few more pictures last night of some more work. First some fun easy new part fitting, then some pia stud drilling on the truck manifolds... There isn't really anyplace to go from here other than cleaning up some odds and ends and ordering a turbo!






Last edited by Brad Campbell; Sep 26, 2012 at 10:13 AM.
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Old Mar 8, 2011 | 10:03 AM
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Are you planning on doing some hard cornering? If not, you don't need the front sway bar so you can save weight and recoup some money since it's aftermarket! Good luck with the build!!
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Old Mar 8, 2011 | 10:51 AM
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I don't really expect to drive the car hard at all with the exception of some straight line bursts. My goal is to leave the sway bar and build around it. Seems like there is enough room now... worst case build a spacer to get a little more.
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Old May 24, 2011 | 06:22 AM
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Decided to screw the stock flanges... cut them off on the band saw and finished welding one side last night. I used the typical 2.5" stainless vband. Ordered my turbo yesterday too nice billet bullseye performance piece. More later.






Last edited by Brad Campbell; Sep 26, 2012 at 10:15 AM.
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Old May 24, 2011 | 10:45 AM
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those exh. manifold welds look real good. Should come out looking nice if all welds end up that way.
Where do you plan on placing the turbo? Are you keeping the fast mani?
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