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I need help with A/R and Wastegate size

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Old Dec 21, 2011 | 01:24 PM
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Default I need help with A/R and Wastegate size

Now this will not be an all out car. I am building this for my wife. I am looking to make 600hp at the top end and turn it down when she wants.

Car will rev to 6500 and will have a 3400 stall. So the question is

What A/r for 76mm and What wastegate if I want to lower to around 8psi?

Is a 38mm ok, or will I need to go with a 44mm for the lower boost?
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Old Dec 21, 2011 | 01:33 PM
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600hp can be accomplished with a 72mm and 38mm wastage, i have no problems with my setup and I have a 38mm wastegate making 650+

TC76 Ball bearing, .81A/R T4 housing 3" DP flange

I debated going with a .84 or .96 A/R

you could easily do a T72 or TC72 (only ~1.5" difference in housing size roughly) TC being smaller.

Last edited by ZL1Killa; Dec 21, 2011 at 01:38 PM.
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Old Dec 21, 2011 | 01:49 PM
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I am not looking to push the turbo to its limits to get to my power goal... Where are you making max power at?
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Old Dec 21, 2011 | 02:31 PM
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.96 A/R and a 46mm Precision wastegate is what I would do. It's always good to go a little bigger with wastegates so you don't have to worry about boost creep.
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Old Dec 21, 2011 | 02:51 PM
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Originally Posted by westtexasbuff
.96 A/R and a 46mm Precision wastegate is what I would do. It's always good to go a little bigger with wastegates so you don't have to worry about boost creep.
Can this boost creep be controlled reasonably well with an electronic boost controller, or would that just be a bandaid fix, if creep does end up happening?

thanks!
Joe
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Old Dec 21, 2011 | 06:40 PM
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ok, so if I went with a .96 a/r over a .81a/r what would the difference in spool be... On a 346 is the 81 getting close to chocking the engine up. And what about a .68 (i think thats the other common ratio.)

If other info is required for some to help let me know I will try to get you what I am thinking.
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Old Dec 21, 2011 | 07:16 PM
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IMHO, having an automatic wouldn't really matter much when it comes to spooling whether you go .96 or .81 a/r, and .68 would be too small for a single front mount regardless auto or m6, but I would go with .96 just incase she ever wants a little more in the future, keep in mind that boost is really addicting.
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Old Dec 21, 2011 | 07:18 PM
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Originally Posted by frojoe
Can this boost creep be controlled reasonably well with an electronic boost controller, or would that just be a bandaid fix, if creep does end up happening?

thanks!
Joe
If you're seeing boost creep, it's more than likely caused by too small of a wastegate or wastegates. What happens is that in high rpm’s, your engine is pushing out so much exhaust that even with the wastegate remaining open, it isn’t able to divert enough gas to keep the turbine from spinning faster, so your boost pressure continues to build until you let off the gas. It is a simple problem of the wastegate opening being insufficient to divert enough exhaust around the turbine. So yeah, I would look at a BC as more of a "bandaid" to the problem.

Either that, or the turbo(s) is/are too small for the motor.

Originally Posted by 1fsttransam
ok, so if I went with a .96 a/r over a .81a/r what would the difference in spool be... On a 346 is the 81 getting close to chocking the engine up. And what about a .68 (i think thats the other common ratio.)

If other info is required for some to help let me know I will try to get you what I am thinking.
You're going to spool faster with an .81 AR, but will choke off a lot sooner than a .96 AR.
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Old Dec 21, 2011 | 07:33 PM
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so it sounds like everyone would really do the .96 over anything else. and to go with a 44mm wastegate.
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Old Dec 21, 2011 | 09:45 PM
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if your going with a tc 76 yes go .96. The a/r matters with the size of your turbine.. i have a precision 76mm turbo and i have a .81 housing on my 5.3 liter and it spools very very fast. I havnt tried to boost lower but i have seen 10lbs of boost at 3200rpm at 50% throttle from 2600 rpm in 3rd gear... lol. hitting it from vacuum and using logs from hptuners, flooring it at 3100 rpm from 10% tps to WOT goes from vacuum to 172kpa (10psi) in 1.1 seconds and does so by 3800 rpm in 2nd gear.... 50-80mph takes 2.1 seconds in 2nd gear

the only thing i can say is dont fall into the trap of building for someting you will never need..
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Old Dec 22, 2011 | 08:21 AM
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thank you thank you thank you. That is very good information and I am glad that you were able to give some actual data.
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Old Dec 22, 2011 | 08:34 AM
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no problem man. btw i have a 46mm wastegate, forgot to add that
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Old Dec 22, 2011 | 09:54 AM
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Originally Posted by westtexasbuff
If you're seeing boost creep, it's more than likely caused by too small of a wastegate or wastegates. What happens is that in high rpm’s, your engine is pushing out so much exhaust that even with the wastegate remaining open, it isn’t able to divert enough gas to keep the turbine from spinning faster, so your boost pressure continues to build until you let off the gas. It is a simple problem of the wastegate opening being insufficient to divert enough exhaust around the turbine. So yeah, I would look at a BC as more of a "bandaid" to the problem.

Either that, or the turbo(s) is/are too small for the motor.
Thanks a lot... that was a perfect explanation!!
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Old Dec 22, 2011 | 12:11 PM
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.96 A/r and 50mm JGS gate [/thread]
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Old Dec 22, 2011 | 12:38 PM
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44mm WG, 76gts, .96 a/r. With that tight(ish) 3400 stall, and a say 3.08-3.42 rear gear it should load the turbo up really quickly which in turn will make boost fast!
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Old Dec 22, 2011 | 01:16 PM
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Originally Posted by RealQuick
.96 A/r and 50mm JGS gate [/thread]
this is exactly what i'm running, shooting for 650rwhp though a t56
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Old Dec 22, 2011 | 10:46 PM
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TC and GTS are different turbines. 68mm vs 75mm

.96 TC 76 will do what you want and will be easier to sell than a 72.


6500 and 3400 stall makes it seem like will want bigger.....more like a GTS or S475.
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