Disassembled: Emusa 38mm wastegate and 50mm BOV
#21
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Just wondering how you know it is hardened?
If I were making anything exhaust related close to the heads, I would not make it out of hardened steel. The exhaust temps get hot enough for parts to start glowing red or even orange in some cases. Then they are slowly allowed to cool by letting the car drive around or idle, then finally cool all the way down by shutting them off.
This is essentially the exact same process to anneal (soften) steel that has been hardened.
That being said, I'm not saying that they are NOT hardened, I just think that would be an odd choice for an exhaust component that certainly has the potential to see very high temps.
If I were making anything exhaust related close to the heads, I would not make it out of hardened steel. The exhaust temps get hot enough for parts to start glowing red or even orange in some cases. Then they are slowly allowed to cool by letting the car drive around or idle, then finally cool all the way down by shutting them off.
This is essentially the exact same process to anneal (soften) steel that has been hardened.
That being said, I'm not saying that they are NOT hardened, I just think that would be an odd choice for an exhaust component that certainly has the potential to see very high temps.
#22
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Seen it happen to a Tial, friend had a 44mm wastegate on a 650whp VW that boke at the base of the valve stem. The valve head didn't come off but could pivot and rotate on the stem. Video of said car is on YouTube, search Haenszel, they dyno video is from ISP in Maryland and the track footage is from MIR.
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How about a Tial that right out of the box with the heaviest spring will not stay closed during idle and vacuum situations? Call Tial tech support and they recommend a 1/4" washer from the hardware store....
No company is perfect. You can have issues with anything. I personally like Tial products in general and we have used them on many cars without issue for the most part. But I wanted to see how one of these ebay wastegates worked for my self. The company distributing the ones I bought seems to be a quite large company in China.
No company is perfect. You can have issues with anything. I personally like Tial products in general and we have used them on many cars without issue for the most part. But I wanted to see how one of these ebay wastegates worked for my self. The company distributing the ones I bought seems to be a quite large company in China.
#24
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Taking it apart and just looking at it is not going to do anything. Have the material tested to see exactly what it's made of and how strong it is. Do some google searching and you will find thread after thread about Tial copies that look the exact same until the valve snaps and takes out the turbo or motor. Never hear of a Tial w/g or bov doing that
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If the head of the valve snaps off at the stem, how do you suppose it got past the valve seat? On every wastegate I've ever seen, the valve is larger in diamter than the seat (it has to be) and open inward, so there is literally no way it could fall into the exhaust. Worst thing that happens is you can't make any boost and you need to get a new wastegate.
This (or a diaphragm failure) is the only way I could see an OVER boost situation occurring from waste gate failure. That being said, it would have to rust pretty damn bad in a very short amount of time in order for that to happen.
I run ebay waste gates and blow off valves, always have. I catch **** for it here and there, but I'm not paying $400+ for something as simple as a valve. I have never once had a problem related to running cheapo waste gates in 10 years of using them. That doesn't mean I recommend them though. Who knows, I may blow a motor next week because of one. Maybe that will change my mind...
#26
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I agree with this. However, I will take it one step further, but in the opposite direction. If you are not using corrosion/rust resisting materials... Condensation can form in your exhaust after a cool down (ever seen brake rotors rust in just one day?). This in turn can cause the valve to rust shut to the valve seat. Or maybe the stem of the valve can rust creating too much friction for the valve to open into the valve guide.
This (or a diaphragm failure) is the only way I could see an OVER boost situation occurring from waste gate failure. That being said, it would have to rust pretty damn bad in a very short amount of time in order for that to happen.
I run ebay waste gates and blow off valves, always have. I catch **** for it here and there, but I'm not paying $400+ for something as simple as a valve. I have never once had a problem related to running cheapo waste gates in 10 years of using them. That doesn't mean I recommend them though. Who knows, I may blow a motor next week because of one. Maybe that will change my mind...
This (or a diaphragm failure) is the only way I could see an OVER boost situation occurring from waste gate failure. That being said, it would have to rust pretty damn bad in a very short amount of time in order for that to happen.
I run ebay waste gates and blow off valves, always have. I catch **** for it here and there, but I'm not paying $400+ for something as simple as a valve. I have never once had a problem related to running cheapo waste gates in 10 years of using them. That doesn't mean I recommend them though. Who knows, I may blow a motor next week because of one. Maybe that will change my mind...
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I agree with this. However, I will take it one step further, but in the opposite direction. If you are not using corrosion/rust resisting materials... Condensation can form in your exhaust after a cool down (ever seen brake rotors rust in just one day?). This in turn can cause the valve to rust shut to the valve seat. Or maybe the stem of the valve can rust creating too much friction for the valve to open into the valve guide.
I run ebay waste gates and blow off valves, always have. I catch **** for it here and there, but I'm not paying $400+ for something as simple as a valve. I have never once had a problem related to running cheapo waste gates in 10 years of using them. That doesn't mean I recommend them though. Who knows, I may blow a motor next week because of one. Maybe that will change my mind...
cheers to that my friend
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Well I've had my emusa gate on my car for about a month now and works every bit as good as the Tial I had on my last car. As for the provided springs, as tested on the dyno the small spring made 4 psi and the big one made 7 on my setup. Haven't tested both yet.
#30
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Prime example is turbo manifolds for 300zx. Many of you might not be familiar but i am cause i work on them everyday. The turbo manifolds are literally almost against the heads and are crazy small. So obviously they are put through more stress from heat cycling. Well to get to the point a company called ams came out with their brand manifolds which are an exact copy of the good ones. Difference is what material they made them from. Since its a motor pull and major part of a working car that material makes a difference. In the pic you see it "looks" the same but will not hold up to the heat and stress.
No this is not same ams with the good fast cars. http://ams-pirates.com/ our croud takes it alittle personal cause there is only so many individuals to make new products left. One day when everyone goes for the cheap stuff an there is noone good manufacturer left i bet ppl realize then. Imagine you personally putting tons of hrs and money as a side gig to help out the small community and some *** buys your item and makes an EXACT looking one but with diff name and sells for half the price. They can because they dont care if it cracks month down the road cause your paying the labor to exchange. They give you new one cause they make 400% profit off a product. You may say oh well thats buisness BUT not that guy who made it from scratch refuses to design anything else.
Last edited by ricky6991; 10-17-2012 at 09:38 PM.
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well heres what my cheapt wyntonm 44mm wastegate looks like. I got a 4an banjo adaptor to run a 4an line
i took it apart to see inside. Has 3 rings inside to run different sized springs a tthe same time for different spring levels.
i took it apart to see inside. Has 3 rings inside to run different sized springs a tthe same time for different spring levels.
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#34
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I'm running both, the emusa wastegate and bov on my setup.
Never had a problem with either.
I can lower my boost to about 12psi on the lowest setting,this is with the 38mm wastegate, also the WG placement isn't the best.
Never had a problem with either.
I can lower my boost to about 12psi on the lowest setting,this is with the 38mm wastegate, also the WG placement isn't the best.
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the only thing i was wondering is i noticed that the travel path for valve isnt very far inside. i was wondering how far simular tial wastegates travel up into the wastegate. i mean it travel enough to relieve pressure since it goes up about an 1-1/2" by hand. its only a 4psi spring so its not gonna be much to push this lol
I also noticed that it has a silicon type diaphram that is very flexible. Id image on a high heat front mount that wouldnt last all that long lol but on a rear mount the hear range is no where near that so im not too worried about it for now. im wondering if a tial 44mm diapham will fit inside of it.
I also noticed that it has a silicon type diaphram that is very flexible. Id image on a high heat front mount that wouldnt last all that long lol but on a rear mount the hear range is no where near that so im not too worried about it for now. im wondering if a tial 44mm diapham will fit inside of it.
#36
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Did a search and seems like people like the emusa BOV's, just wondering about the above and whether it will work with the mount, it just has a strange shape.
![](http://ecx.images-amazon.com/images/I/51hcQsrHMxL._SS500_.jpg)
![](http://ecx.images-amazon.com/images/I/31Y0DNi94TL._SL500_AA300_.jpg)
For those of you running these did you have to take them apart and adjust them for your application? My car pulls about 15 vac at idle and 20 when loaded. Getting a YSI and plan to run 20 psi
![](http://ecx.images-amazon.com/images/I/51hcQsrHMxL._SS500_.jpg)
![](http://ecx.images-amazon.com/images/I/31Y0DNi94TL._SL500_AA300_.jpg)
For those of you running these did you have to take them apart and adjust them for your application? My car pulls about 15 vac at idle and 20 when loaded. Getting a YSI and plan to run 20 psi
#37
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Did a search and seems like people like the emusa BOV's, just wondering about the above and whether it will work with the mount, it just has a strange shape.
![](http://ecx.images-amazon.com/images/I/51hcQsrHMxL._SS500_.jpg)
![](http://ecx.images-amazon.com/images/I/31Y0DNi94TL._SL500_AA300_.jpg)
For those of you running these did you have to take them apart and adjust them for your application? My car pulls about 15 vac at idle and 20 when loaded. Getting a YSI and plan to run 20 psi
![](http://ecx.images-amazon.com/images/I/51hcQsrHMxL._SS500_.jpg)
![](http://ecx.images-amazon.com/images/I/31Y0DNi94TL._SL500_AA300_.jpg)
For those of you running these did you have to take them apart and adjust them for your application? My car pulls about 15 vac at idle and 20 when loaded. Getting a YSI and plan to run 20 psi
If that bottom one is the TiAL part, it looks identical to the EMUSA one. The strange groove at the top is for an o ring.
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TiAL stuff is absolute top quality, and it's an excellent company. It's not to say that the copies won't serve their intended purpose most of the time, but when you have both in your hands side by side, there is no comparison.
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Is this about a BOV? If so, they really don't need to stay shut at idle and work best when they don't. With a turbo there is always slight positive pressure in front of the throttle plate at idle, so air travels OUT of the BOV at idle, and therefore it's not a problem.
TiAL stuff is absolute top quality, and it's an excellent company. It's not to say that the copies won't serve their intended purpose most of the time, but when you have both in your hands side by side, there is no comparison.
TiAL stuff is absolute top quality, and it's an excellent company. It's not to say that the copies won't serve their intended purpose most of the time, but when you have both in your hands side by side, there is no comparison.