Best budget build?
I would get a stock 4.8 or 5.3, whichever you can find the cheapest and most complete. Stock heads, mild cam and valve springs. Get a decent turbo. Something like the On3 76mm is cheap and will get you 600 to the wheels if pushed, but I would skip the cheap options if you want 800whp on a single and get a Borg Warner billet 76mm or even a cast 80. T4 housing.
Denmah made 720 to the wheels on a stock 5.3 with a small 212/212 cam and a billet S476 at 17 PSI on pump gas though a power hungry 4L80e. I think he pushed it closer to 800 to the wheels at the track when he pushed the boost up a few more lbs. That just shows you how a very simple and budget combo can make big numbers.
One thing to remember, the newer Gen 4 4.8/5.3s are a lot stronger and most have better flowing heads. They only problem is, they are usually more expensive and some have AFM or VVT to deal with. The gen 4 rods/pistons will go right into a gen 3 motor without making any changes, but it might not be necessary for 800whp on a 4.8 (even the gen 3 4.8s are extremely stout, there are a few here that have made 1000whp).
The guys on this forum are years ahead of first time turbo guys like me when it comes to turbo LSX knowledge so thankfully, they share their knowledge. Everything from fueling info, vacuum connections, truck manifold kit building, etc can be found on here.
Do you have a quarter mile goal? Or is this a “Street car”? 800whp is a pretty healthy amount. I wouldn’t be comfortable pushing a gen3 5.3 at those levels. If you really want that much power, spend the extra money on a gen4 engine. 2005+ 4.8 will be the cheapest. Mine was $600. I don’t believe any of the 4.8’s have the AFM/VVT. An LS1 used cam would be the cheapest route. They are a healthy upgrade from a truck cam and people give them away. Buy head studs and a good MLS head gasket. Then leave the motor alone.
Spend the majority of your budget on the ECU, fuel system, turbo system, and drivetrain. E85 is your friend. S400 BW turbos are your best bet for those power levels with a reliable brand name turbo IMO. $650 shipped for the basic S475. There’s a lot more to a turbo than it’s compressor minor diameter. All “76mm” turbos will not perform the same.
Search around, I’d guess my rx-7 is a similar weight to most 240’s. Ran A $220 Gen3 JY 5.3 S475 setup. Went low 9’s all year. Well over 100 passes and many street miles. End of the year it dipped in the 8’s and I blew the engine shortly after. A lot of folks throw around these huge 900-1000whp numbers. You don’t’ need to make that kind of power to put up good numbers in a light weight car. I think you’d be money ahead limiting it to 600ish and dialing the car in. Sneak up on the boost after, chances are you’ll find the limit quick. You’ll surprise a lot of people in a well dialed in sub 3000lb car with a true 600WHP.
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Turbodaves had them a little cheaper but don't appear to be in business anymore... I paid $640 shipped there.
Last edited by Forcefed86; Dec 25, 2014 at 10:59 PM.
You seem to be “wanting it all”. Mild “budget” engine, 800hp, fast spooling, etc… It’s just not gonna happen.
To make 7-800hp on a mild 5.3/4.8 you’ll need a largeish turbo and a lot of boost. That means spool times aren’t going to be instant. Manual trans makes it even worse. The large 96mm exh. wheel S475 with 1.32 T6 will be a lag monster on a mild 5.3/4.8, esp with a manual trans. Unless your flat shifting with an ignition box, you’ll have to build boost again with every gear change. I’d suggest the smaller 83/74 exh wheel in the 1.10 T4 housing if your looking for quick spool. There is nothing budget about an 800hp manual transmission, I’d suggest auto all the way, a powerglide at your weight would be the best bet.
Whats your definition of “a cheap cam”? The LS6 cam, intake, heads are treated like gold these days. Used parts are selling for exorbitant prices. If you manage to find an LS6 cam/intake/heads for a good price jump on it. It’s not likely though. As said LS1 would be the cheapest upgrade form the OEM 5.3 cam. Can usually pick them up for $25 or under. Vendor cams are usually $390ish.
Last edited by Forcefed86; Dec 30, 2014 at 10:00 AM.
4L80E require some sort of controller, are physically huge, and heavy. Also looking at big money if you want a trans. brake
stock truck intake, rails, exhaust manifolds, and ebay turbo 220-400 dollars will ge tyou 500-700 to the ground, and that is enough for 140mph trap speeds in commonly 3300~ lb average street cars, pretty wild on street tires you can get em lit and skate all over past 100mph and **** on 99% of the cars on the road even pedaling and billowing smoke out the back end.
stock truck intake, rails, exhaust manifolds, and ebay turbo 220-400 dollars will ge tyou 500-700 to the ground, and that is enough for 140mph trap speeds in commonly 3300~ lb average street cars, pretty wild on street tires you can get em lit and skate all over past 100mph and **** on 99% of the cars on the road even pedaling and billowing smoke out the back end.










