Forced Induction Superchargers | Turbochargers | Intercoolers

s480 vs s480 billet

Thread Tools
 
Search this Thread
 
Old Mar 31, 2015 | 09:49 PM
  #1  
jordoza777's Avatar
Thread Starter
On The Tree
iTrader: (2)
 
Joined: Aug 2013
Posts: 151
Likes: 1
From: las cruces nm
Default s480 vs s480 billet

I have decided I want to move to a better turbo. presently I have a 88mm gt45. Nothing wrong with the turbo but Im ready to move on so im not worrying constantly about a turbo failure. I know they are used all over successfully but my luck isn't good with it should work. I have a lsx 376 b15 with a tick stage two cam, holley high ram, 2800 stall converter, built 6l80e and 3.27 rear gears in a 5th gen Camaro. Im looking to be around 800 to 850 ish with room to grow later maybe. I fabbed my own turbo kit cause I can and damn everything 5th gen costs double. Contrary to popular belief you can fit a 4 inch down pipe between the fenderwell and the engine on a 5th gen. Car is 90 percent street driven. I was planning on doing a gt88 garret from forced inductions but when I called to inquire about it I was told to go s480. I figure they know better then me so Im going s480. they recommended the s480 billet 96mm turbine. Im gonna stay with the standard cover due to it being dead on with my cold side I have now. I know Im gonna need to change the t4i flange to t4 no problem. my first question is should I go billet 480 or stay cast since Im staying standard cover. What is the perk to going billet if Im not going to push this turbo to its limits. will it spool better. Im not cheap but the price difference is considerable and I don't wanna spend money just to say its billet. second question what ar should I get the t4 in. I was thinking the 1.10 but Im really just guessing. opinions please.
Reply
Old Apr 1, 2015 | 12:21 AM
  #2  
Razor's Avatar
TECH Regular
20 Year Member
Liked
 
Joined: Dec 2003
Posts: 405
Likes: 1
From: SOFLO
Default

I've read the billet wheel was worth some power and a decrease in spool time. No empirical knowledge on my end though.

I have a billet S480 T4 1.25 96mm turbine and race cover unit in my car. This replaced a 2.3 Whipple...I dont think I will miss the Whipple.
Reply
Old Apr 1, 2015 | 07:17 AM
  #3  
Denali08's Avatar
TECH Resident
 
Joined: Dec 2008
Posts: 995
Likes: 0
Default

S480 is 80mm. You're going down from 88mm to 80mm!
Reply
Old Apr 1, 2015 | 07:25 AM
  #4  
ablakez28's Avatar
8 Second Club
iTrader: (9)
 
Joined: May 2004
Posts: 790
Likes: 1
Default

I went 9.0 last season with more left in it on a cast S480 T6 1.32 AR from FI
Motor was a SBE 6.0

Putting it on another car this season and hope to get it into the 8s.
Reply
Old Apr 1, 2015 | 09:26 AM
  #5  
jordoza777's Avatar
Thread Starter
On The Tree
iTrader: (2)
 
Joined: Aug 2013
Posts: 151
Likes: 1
From: las cruces nm
Default

yes I'm actually moving from an 88 to an 80 but the turbine side of the gt45 is only 77mm which I think is causing me to have a huge torque number down low and power falling off up top. After alot of research I have seen a trend where cars with too small a turbine do what mine is doing so I'm actually moving to a larger turbine plus I really don't need an 88 to make 800whp. I'm not sure I even need the 80 really but want some room to grow later. I'm just wanting to know in my situation if the billet is worth it or not. I just don't wanna call and bother forced inductions again for something I probably should have ask in the first place.
Reply
Old Apr 1, 2015 | 09:34 AM
  #6  
Razor's Avatar
TECH Regular
20 Year Member
Liked
 
Joined: Dec 2003
Posts: 405
Likes: 1
From: SOFLO
Default

Originally Posted by jordoza777
yes I'm actually moving from an 88 to an 80 but the turbine side of the gt45 is only 77mm which I think is causing me to have a huge torque number down low and power falling off up top. After alot of research I have seen a trend where cars with too small a turbine do what mine is doing so I'm actually moving to a larger turbine plus I really don't need an 88 to make 800whp. I'm not sure I even need the 80 really but want some room to grow later. I'm just wanting to know in my situation if the billet is worth it or not. I just don't wanna call and bother forced inductions again for something I probably should have ask in the first place.
I see no issue in calling them...You're a legit customer who wants to spend money. Also, buyer's remorse sucks *****, especially on a high dollar item.

If you don't want to call them, go on Facebook and shoot them a message.
Reply
Old Apr 1, 2015 | 09:40 AM
  #7  
cptinjak's Avatar
Launching!
 
Joined: Oct 2006
Posts: 201
Likes: 0
From: Grand Rapids, MI
Default

A good cover with the cast wheel would be a better use of your money if you're looking for some room to make power. We have made over 1300whp on a smallblock with the cast wheel in our race cover.

The 80 in a remachined 75 cover (standard cover) will run out well before the cast wheel. Going billet won't help in that department.

Jack
Reply
Old Apr 1, 2015 | 09:44 AM
  #8  
Sales@Tick's Avatar
FormerVendor
iTrader: (3)
 
Joined: Feb 2012
Posts: 7,480
Likes: 18
From: Mount Airy, NC
Default

Originally Posted by Denali08
S480 is 80mm. You're going down from 88mm to 80mm!
The GT45 88mm turbo he has now is not on the same level as the S480 cast wheel unit, let alone a billet wheel unit.

That GT45 88 doesn't move the airflow that a S480 or ETR-HO S480 does.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-1

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-2

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-3

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-4

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-5

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-6

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-7

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-8

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-9

10 Camaros You Should Never Buy

 
Old Apr 2, 2015 | 01:28 PM
  #9  
LJMSJohn's Avatar
FormerVendor
 
Joined: Aug 2014
Posts: 473
Likes: 1
Default

Back to back tests.... Cast 80 versus Billet 80 with race covers....

Cast 80... 1042 at 24 psi with the gate pinned shut
billet 80... 1289 At 29 psi with the gate pinned shut.

The billet wheel in the standard cover.... wont be as good as if it was in a race cover... but if you only have the 400 bucks to do one or the other.... do the wheel first.
Reply
Old Apr 2, 2015 | 01:54 PM
  #10  
383camaroz28's Avatar
TECH Resident
15 Year Member
iTrader: (22)
 
Joined: Jul 2007
Posts: 894
Likes: 0
From: rhode island
Default

I have a s480 with race cover an cast wheel, how much is to upgrade to a billet wheel?
Reply
Old Apr 2, 2015 | 04:16 PM
  #11  
LJMSJohn's Avatar
FormerVendor
 
Joined: Aug 2014
Posts: 473
Likes: 1
Default

Originally Posted by 383camaroz28
I have a s480 with race cover an cast wheel, how much is to upgrade to a billet wheel?
From me... 450
Reply
Old Apr 2, 2015 | 04:45 PM
  #12  
tblentrprz's Avatar
TECH Fanatic
 
Joined: Feb 2015
Posts: 1,080
Likes: 178
Default

Originally Posted by LJMSJohn
Back to back tests.... Cast 80 versus Billet 80 with race covers....

Cast 80... 1042 at 24 psi with the gate pinned shut
billet 80... 1289 At 29 psi with the gate pinned shut.

The billet wheel in the standard cover.... wont be as good as if it was in a race cover... but if you only have the 400 bucks to do one or the other.... do the wheel first.
Good info. Looks like whp. Any chance you have logs of rpm, hp, tq, and boost?
Reply
Old Apr 7, 2015 | 08:26 AM
  #13  
Jax326's Avatar
On The Tree
 
Joined: Sep 2010
Posts: 126
Likes: 1
From: Old Bridge, NJ
Default

Originally Posted by 383camaroz28
I have a s480 with race cover an cast wheel, how much is to upgrade to a billet wheel?
Originally Posted by LJMSJohn
From me... 450
Opposite question. I have a standard cover/ billet wheel from Midwest, how much to upgrade and can I swap to a V2? Will it fit or is there machining or anything involved?
Reply
Old Apr 7, 2015 | 08:57 AM
  #14  
squarles67's Avatar
TECH Regular
10 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Jun 2013
Posts: 487
Likes: 6
From: Orange, Texas
Default

I went with the S480 billet wheel and standard cover, ordered it yesterday from Forced Inductions. They told me the billet wheel definitely spools faster than the cast.
Reply
Old Apr 7, 2015 | 09:03 AM
  #15  
jordoza777's Avatar
Thread Starter
On The Tree
iTrader: (2)
 
Joined: Aug 2013
Posts: 151
Likes: 1
From: las cruces nm
Default

I went ahead and ordered the billet wheel standard cover s480 96mm turbine with the 1.25 AR t4. It will bolt directly to my kit with a t4i to t4 flange change. Maybe even just elongate some bolt holes I haven't checked yet. I will move up to the race cover later. Thanks for all the replies.
Reply
Old Apr 7, 2015 | 02:27 PM
  #16  
brandon6.0's Avatar
TECH Addict
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (32)
 
Joined: Dec 2009
Posts: 2,331
Likes: 29
From: Glennville, GA.
Default

I did the same on my new setup. Ordered the billet wheel s480 with standard cover. 96mm 1.32ar t6. The race cover is something u can easily swap out. The billet wheel needs to be installed and balnaced etc. So i figured do the wheel and ill swap the cover myself later. Win win!☺
Reply
Old Apr 9, 2015 | 01:53 PM
  #17  
LJMSJohn's Avatar
FormerVendor
 
Joined: Aug 2014
Posts: 473
Likes: 1
Default

Originally Posted by Jax326
Opposite question. I have a standard cover/ billet wheel from Midwest, how much to upgrade and can I swap to a V2? Will it fit or is there machining or anything involved?
considering your turbo came from Midwest... it would have to be sent it in order for the cover to be machined to match the wheel... Obviously Jose only has cnc programs for the covers that match his wheels....

the V2 race cover would be a 500 dollar upgrade. and there would probably be some extra money tied up in machine time because he would have to build a program to match that specific wheel.... Depending on how much that is.... might be cheaper to switch the wheels out depending.
Reply
Old Apr 9, 2015 | 02:01 PM
  #18  
denmah's Avatar
Moderator
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (2)
 
Joined: Aug 2008
Posts: 5,339
Likes: 31
Default

Originally Posted by LJMSJohn
Back to back tests.... Cast 80 versus Billet 80 with race covers....

Cast 80... 1042 at 24 psi with the gate pinned shut
billet 80... 1289 At 29 psi with the gate pinned shut.

The billet wheel in the standard cover.... wont be as good as if it was in a race cover... but if you only have the 400 bucks to do one or the other.... do the wheel first.

i was just going to post
i believe its 200-250whp flat out
plus better response
Reply




All times are GMT -5. The time now is 03:40 AM.

story-0
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-1
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-2
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-3
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-4
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-5
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-6
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-7
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-8
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-9
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE