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Help with boost leak

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Old Aug 21, 2020 | 04:25 PM
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Default Help with boost leak

Hey guys,


I have been chasing a bunch of problem with my turbo setup. It was my first turbo build so needless to say I’m learning a lot.

It’s a 5.3 7875 and it’s only building like 6-7 psi in 2nd/3rd.

I shoved my shop vac (on blow mode) into my exhaust and couldn’t feel any leaks. So I got out the soapy water and found two small pin hole leaks pre turbo. Even after I located them they were so small I couldn’t feel the air on my hand.

I googled and it would appear I should still be able to build more boost even with a pin hole leak?

I’m planning to do my cold side too just curious how big if leak is needed to cause a problem building full boost.
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Old Aug 24, 2020 | 02:42 PM
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Do you install the exhaust ring with the wastegate? You should be making boost in first gear as well
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Old Aug 24, 2020 | 02:50 PM
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Yup fire ring installed. Answer ended up being yes.

No cold side leaks and with several pin holes in the hot side I was able to build boost. Keep in mind these pin holes I couldn’t feel the air escaping with my hand, so super small.
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Old Aug 24, 2020 | 07:26 PM
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My advice would be to Google building a smoke machine. They are super handy for finding small boost leaks. I would start there, and then look at the tune.
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Old Aug 24, 2020 | 11:22 PM
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I actually found that didn’t work as well as air for holes this small.
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Old Aug 25, 2020 | 03:50 AM
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It should build boost depending on rpm regardless what gear you're in. What are your specs? How is the hot side laid out?
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Old Aug 25, 2020 | 02:34 PM
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Thanks everyone. Got it figured out already.

Here is what I did for future people looking. I had a manual boost controller and a small spring in the wastegate. I put in a 10 psi spring and the bigger spring for my BOV. When changing my waste gate spring I noticed a small leak at the vband sealing surface.

I doubt the leak was causing much of an issue since I couldn’t feel it when pressurized. Now I’m building 10.5 and bleed off to like 8.5. I have a eBay intercooler so I’m gong to reference my WG off the intake and see what happens next but plenty happy with where it is at now. Thanks for the advice.
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