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Duramax Intercooler Questions

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Old Feb 2, 2025 | 04:48 PM
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Jacob VH's Avatar
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Default Duramax Intercooler Questions

I've got a 2005 Sierra 2500HD with a 6.0
Everything is nearly 100% figured out for the turbo installation except for intercooler... because it can get pricy!
I've been thinking of doing a Duramax Intercooler and I have a few questions because this stuff isn't all that clear online
- Is there much of a difference between the LBZ , LLY, LB7 intercoolers?
- Anyone know what sorta HP I can expect before IAT starts to jump up rapidly?
- Do I need to get a whole duramax rad support and rad to make this work or is just the intercooler sufficient for a direct bolt in?

Thanks
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Old Feb 2, 2025 | 11:04 PM
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The LB7 and LLY inter cooler I believe are the same with all aluminum construction. The LBZ is different and has a plastic tank on one end. That end, uses a special slip fit connection.

I haven't compared the the duramax to a gasser 2500 core support. They might be the same. They are however different from a 1500. The LBZ also has a unique core support for its application because it has a taller cooling stack from the previous LB7/LLY
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Old Feb 3, 2025 | 08:51 AM
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Originally Posted by 1FastBrick
The LBZ is different and has a plastic tank on one end. The LBZ also has a unique core support for its application because it has a taller cooling stack from the previous LB7/LLY
Awesome and good to here, I'm going to try and get a LB7 intercooler and rad of a guy. I had heard the hood was different on the LBZ as well, so I'll stick with what should work 100%
​​​​still wondering on HP limits but atm it will do with the injectors I have, I'll probably be limited to 450-500whp with what I got.
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Old Feb 3, 2025 | 10:46 AM
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in case people are interested I did some calculations and here is the limits of the LB7 intercooler. I'll update once I build with my experience.

based on square inch rule (1sq in per 1hp)
looking at about 721hp

Based on 3L per 100hp (2.05" thick)
looking at about 800hp
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Old Feb 4, 2025 | 06:58 AM
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From: Carnation, WA
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Hmmm… bot?
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