Let's discussing tuning options for 700 - 1000 HP
Thread Starter
Joined: Nov 2001
Posts: 45,306
Likes: 1,734
From: Chicago, IL
Let's talk about how folks are tuning...
FAST: Ron Duke, Scott WS6, Rob Raymer
GM PCM open loop tune, loz box: Harlan
Other possible options: TSI (Australia), AEM (Japan?), Motec, Halltech?
I have a TSI piggy back controller. I emailed a few folks the software, and here is what it looks like...
-I will be tuning off the MAP sensor at WOT, it has a built in 2 bar map sensor good to 22 lbs of boost (I can switch over to GM 3 bar map if I needed to)
-I will be retaining the MAF but only for part throttle.
-I will be focusing on 110-112 unleaded gas so I can keep the o2 sensors.
A friend said this of the TSI, his first blush response:
Now a FAST can be used as a standalone and it's got a lot of great features, and it will cost around $2500 I would say...
Here are my FAST questions:
-How much do you have into it?
-Are you using the Cartek crank box or an MSD crank trigger like Kurt at Wheel 2 Wheel does it? How do you mount that?
What are you guys doing these days? Darren in NZ, are you using a TSI box they said someone in NZ is using LS1 Edit and their controller...
-John
FAST: Ron Duke, Scott WS6, Rob Raymer
GM PCM open loop tune, loz box: Harlan
Other possible options: TSI (Australia), AEM (Japan?), Motec, Halltech?
I have a TSI piggy back controller. I emailed a few folks the software, and here is what it looks like...
-I will be tuning off the MAP sensor at WOT, it has a built in 2 bar map sensor good to 22 lbs of boost (I can switch over to GM 3 bar map if I needed to)
-I will be retaining the MAF but only for part throttle.
-I will be focusing on 110-112 unleaded gas so I can keep the o2 sensors.
A friend said this of the TSI, his first blush response:
anyways, i think i understand this setup. It's not a standalone, it's more comparable to a e-manage or SAFC setup that the imports use - they keep everything in existing fashion, just scale the injector outputs...
it could work *ok*. It will still be a bandaid of running a full standalone setup with wideband 02 IMO.
it could work *ok*. It will still be a bandaid of running a full standalone setup with wideband 02 IMO.
Here are my FAST questions:
-How much do you have into it?
-Are you using the Cartek crank box or an MSD crank trigger like Kurt at Wheel 2 Wheel does it? How do you mount that?
What are you guys doing these days? Darren in NZ, are you using a TSI box they said someone in NZ is using LS1 Edit and their controller...
-John
I plan on going with the Motec M800 on my car with the 404 and a Hogan intake.
I looked at a lot of the other offerings and I played with a lot of the demo software and the Motec stuff impressed me a lot more then any of the others.
I really like the way that the Motec can use the factory sensors...and you have the ability to really dial in the resolution for the rpm range that you want the most control over.
It will probably be 3-4 months until my car is up and running with the 404 and Motec system though.
I looked at a lot of the other offerings and I played with a lot of the demo software and the Motec stuff impressed me a lot more then any of the others.
I really like the way that the Motec can use the factory sensors...and you have the ability to really dial in the resolution for the rpm range that you want the most control over.
It will probably be 3-4 months until my car is up and running with the 404 and Motec system though.
-I will be tuning off the MAP sensor at WOT, it has a built in 2 bar map sensor good to 22 lbs of boost (I can switch over to GM 3 bar map if I needed to)
-I will be retaining the MAF but only for part throttle.
-I will be focusing on 110-112 unleaded gas so I can keep the o2 sensors.
i was confused here for a second but then realized i think you have a typo there. If that isn't a typo, i'm thoroughly confused
We sell a 4X wheel that installs behind the ac pulley. Holley sells a wheel that goes in the front of an ATI balancer. The Holley is a hall effect so you would need to decide which trigger when you order the box. These 2 options would also need a e-dist from fast.
Good luck with your project....
Kurt
Good luck with your project....
Kurt
Thread Starter
Joined: Nov 2001
Posts: 45,306
Likes: 1,734
From: Chicago, IL
The TSI tunes by using the 2 bar map sensor that it has. The MAF is one but it's not used for tuning. I have a lot of new info from TSI that I got last nite and I will probably cut'n paste a lot of the responses since they are very detailed.
Hi Kurt, any prices you can post on just how must FAST costs either as a standalone or as a piggyback? Does Ron run a standalone?
Hi Kurt, any prices you can post on just how must FAST costs either as a standalone or as a piggyback? Does Ron run a standalone?
John, Ron's TA use's a stand alone fast with a msd crank trigger we modified for his car. Call me at work on Monday and i will get you current prices.
Kurt
Kurt
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it has a built in 2 bar map sensor good to 22 lbs of boost
The MAF/MAP transition sounds interesting, only potential issue I see is tuning at high load/rpm, but not at WOT - you could easily (esp. with your motor/blower combination) get to a point where the MAF is maxxed out, but you are not at WOT (depending on how the box defintes "WOT") - this could have the potential to lead to nastry drivability quirks at best, and broken parts at worst.
Depending on how that plays out though it sounds like a nice way to keep the stock PCM for drivability/simplicity.
I saw the MoTeC mentioned above - one excellent feature of that is *real* traction control - you can set it up to modulate power in response to traction issues, but it is tunable and MUCH more performance oriented than the stock type TC. It is absolutely *deadly* on the street, allowing you to hook up with virtually any tire, applying power just to the point of wheelspin.
you could actually use a 2 bar map sensor i'd say to about 20psi without too much trouble. True, electronically and atmospherically speaking no you cannot.
But if you always plan to run between 15-20psi it would be better to run a 2 bar than a 3 bar because the resolution is going to be better with a 2 bar map sensor. The only thing that happens once you go past 15psi is that the sensor isn't adjusting anymore thats all.
www.montygwilliams.com vette is using a 2 bar map when it was on the dyno and boost was somewhere in the 19-20psi and they didn't have any problems.
But if you always plan to run between 15-20psi it would be better to run a 2 bar than a 3 bar because the resolution is going to be better with a 2 bar map sensor. The only thing that happens once you go past 15psi is that the sensor isn't adjusting anymore thats all.
www.montygwilliams.com vette is using a 2 bar map when it was on the dyno and boost was somewhere in the 19-20psi and they didn't have any problems.
But since PSJ would be using the MAF for non-WOT then resolution of the MAF sensor isn't as much of an issue - since at WOT it (resolution) isn't that much of an issue, and at part throttle it isn't used?
I guess the piggyback would effectively be doing alpha-n to compensate for air above it's cutoff? (tuning vs TPS/RPM) - or does it support a table that would work for this also?
But regardless, if you can get away with 5psi of boost at WOT that you can't even read (20psi w/ 2bar), then resolution can't be that critical - so I would use the 3 bar. If the MAP were used for p/t tuning then I definitely see the resolution issue, but not really in a WOT only context?
I guess the piggyback would effectively be doing alpha-n to compensate for air above it's cutoff? (tuning vs TPS/RPM) - or does it support a table that would work for this also?
But regardless, if you can get away with 5psi of boost at WOT that you can't even read (20psi w/ 2bar), then resolution can't be that critical - so I would use the 3 bar. If the MAP were used for p/t tuning then I definitely see the resolution issue, but not really in a WOT only context?
But since PSJ would be using the MAF for non-WOT then resolution of the MAF sensor isn't as much of an issue - since at WOT it (resolution) isn't that much of an issue, and at part throttle it isn't used?
I guess the piggyback would effectively be doing alpha-n to compensate for air above it's cutoff? (tuning vs TPS/RPM) - or does it support a table that would work for this also?
But regardless, if you can get away with 5psi of boost at WOT that you can't even read (20psi w/ 2bar), then resolution can't be that critical - so I would use the 3 bar. If the MAP were used for p/t tuning then I definitely see the resolution issue, but not really in a WOT only context?
I guess the piggyback would effectively be doing alpha-n to compensate for air above it's cutoff? (tuning vs TPS/RPM) - or does it support a table that would work for this also?
But regardless, if you can get away with 5psi of boost at WOT that you can't even read (20psi w/ 2bar), then resolution can't be that critical - so I would use the 3 bar. If the MAP were used for p/t tuning then I definitely see the resolution issue, but not really in a WOT only context?
Thread Starter
Joined: Nov 2001
Posts: 45,306
Likes: 1,734
From: Chicago, IL
MAF will not be used for WOT tuning, we are using the MAP. I will check on whether I should be upgrading to a GM 3 bar MAP I was told I was good up to 22 psi let me see.
Here are some responses from TSI about the controller, when we challenged them on a few points, I think they responded well and I am looking forward to trying the box the week after next...
Second email...
Here are some responses from TSI about the controller, when we challenged them on a few points, I think they responded well and I am looking forward to trying the box the week after next...
Pro Stock John wrote:
>
> B-
> anyways, i think i understand this setup. It's not a standalone, it's more
> comparable to a e-manage or SAFC setup that the imports use - they keep
> everything in existing fashion, just scale the injector outputs...
the TSI is most similiar to the e-manage with the biggest exception
being that:
- the emanage cannot decrease the injector pulse by a percentage (in its
tuning table). Instead you must tune the MAF to do this. Ofcourse most
cars require a decrease in a/f for the best power tune. We believe this
is a major disadvantage compared to the TSI which can decrease or
increase the fuel injector pulse at any point. Also by using the MAF to
tune you also affect ignition timing in that tuning area and also as we
have seen this make the engine stay in closed loop control longer (which
definitely isn't good for aftermarket turbo/supercharged cars when your
on boost and the factory computer is trying to make the a/f 14:7!).
- the emanage by default uses the MAF as its tuning load reference, and
requires an expensive MAP sensor option when the MAF is saturated. Also
by the time you add up everything required as an option its not that
cheap a unit.
- the emanage cannot drive low resistance injectors.
- the emanage uses the igniter signals to do ignition timing changes
which isn't the most accurate method (they even say so in their manual)
whereas the TSI uses the crank sensor which can accurately do ignition
timing change.
- and finally the emanage doesn't support the LS1 or alot of American
cars.
- SAFC only tunes by altering the MAF signal (as explained above this
isn't the best way to tune).
> it could work *ok*. It will still be a bandaid of running a full standalone
> setup with wideband 02 IMO.
Any standalone uses the O2 for closed loop control during cruise to make
the cat converter work to its optimum, the O2's are not used when you
above 75% throttle anyhow. See the first email why the TSI is better in
most cases than a standalone.
>
> B-
> anyways, i think i understand this setup. It's not a standalone, it's more
> comparable to a e-manage or SAFC setup that the imports use - they keep
> everything in existing fashion, just scale the injector outputs...
the TSI is most similiar to the e-manage with the biggest exception
being that:
- the emanage cannot decrease the injector pulse by a percentage (in its
tuning table). Instead you must tune the MAF to do this. Ofcourse most
cars require a decrease in a/f for the best power tune. We believe this
is a major disadvantage compared to the TSI which can decrease or
increase the fuel injector pulse at any point. Also by using the MAF to
tune you also affect ignition timing in that tuning area and also as we
have seen this make the engine stay in closed loop control longer (which
definitely isn't good for aftermarket turbo/supercharged cars when your
on boost and the factory computer is trying to make the a/f 14:7!).
- the emanage by default uses the MAF as its tuning load reference, and
requires an expensive MAP sensor option when the MAF is saturated. Also
by the time you add up everything required as an option its not that
cheap a unit.
- the emanage cannot drive low resistance injectors.
- the emanage uses the igniter signals to do ignition timing changes
which isn't the most accurate method (they even say so in their manual)
whereas the TSI uses the crank sensor which can accurately do ignition
timing change.
- and finally the emanage doesn't support the LS1 or alot of American
cars.
- SAFC only tunes by altering the MAF signal (as explained above this
isn't the best way to tune).
> it could work *ok*. It will still be a bandaid of running a full standalone
> setup with wideband 02 IMO.
Any standalone uses the O2 for closed loop control during cruise to make
the cat converter work to its optimum, the O2's are not used when you
above 75% throttle anyhow. See the first email why the TSI is better in
most cases than a standalone.
Pro Stock John wrote:
>
> Questions from friend:
I have 3 emails and this is the first one. I'm not sure if by the 3rd
email you guys figured the system out properly so I'll answer each email
but make this one contain the most explanation.
> MAF isn't used at all??
MAF is used still by factory ECU, TSI doesn't use alter MAF signal.
> I have some concerns, I see no provision for accel or decel fueling, air
> temp or coolant temp scaling of fuel or timing, and about 8 dozen other
> things.
Accel/Decel and all correction factors are still handled by the standard
PCM, the TSI tracks these changes all ratiometrically.
> Is it a true speed density system?
The TSI uses the onboard MAP sensor as its tuning reference, the factory
PCM still uses the MAF to perform its fuel/ignition calculations. The
functionality of the PCM is not altered.
> How well can it interpolate on the map?
Very well: 3D interpolation (same as the standalone systems). You will
see when you finally have it running live you can make very fine
alterations, eg if input injector pluse is 4ms the 1% change to this is
0.04ms.
> The datalogger is very simple, doesn't look like there is any graphing.
Yes no graphing for now, its simple still with the only really important
data being RPM, Manifold pressure, Air:Fuel, Duty cycle of the injectors
(so you know when your runing out), and the fuel/ignition corrections.
The TSI does write to a datalog.txt file in the same directory where you
are running the program. You can then import that data into Microsoft
Excell and do graphing there instead. The best advantage in using the
datalogger is when a UEGO air/fuel meter is hooked up to the TSI. The
UEGO is the most accurate of air/fuel meters, (forget wide band), check
out http://www.mwignitions.com/uego.htm An example is you can do a TSI
datalog and see an air:fuel of 12.2:1 at 4679rpm and 10.2psi and make
corrections to the fuel map (ofcourse all in real time)
> Sorry, this is gonna be buried when DFI comes out with their LS1 system, or
> whenever someone else comes out with a halfway decent LS1 aftermarket
> computer.
There will always be new competitors to the market, and we wouldn't
expect otherwise. Also we haven't stopped development of our system and
probably never will. End of the day the tuner will use the product that
works and is easy to use.
> I just think this will be a bandaid setup, and will compromise safety in
> many ways.
On the contrary:
- the TSI has inbuilt fuel cut in an overboost situation that you can
set.
- by having the onboard MAP sensor and knowing exactly what boost your
engine is running you can tune most accurately how much ignition retard
and extra fuelling you need compared to a saturated MAF which in my
opinion is compromising your engines safety.
- By retaining the factory PCM knock control this is a backup failsafe.
- with the TSI you can use low resistance injectors (which are more
common in larger injector sizing). Since this is a hardware feature no
PCM reprogrammer can do this.
- Auxiliary outputs: 3 in total (1 dedicated turbo boost control), and
2 outputs. The outputs can be simple as a rpm activated shiftlight or
nitrous control. Nitrous functionality allowing the use of a dry system
(and the TSI mapping the extra fuel required) to a wet system that is
rpm, load, tps activated. Both activations can retard ignition timing
aswell.
- Real time tuning means you don't have to do as many dyno runs as
systems requiring the PCM to be reprogrammed.
> You need to look over a FAST setup, or DFI, or AEM, or just compared to LS1
> Edit. Any of these are very powerful, and much comparison is still on a
> level playing field. What you have is pretty much on par with DFI version 6,
> which came out in the early 90s....
All the ones you mention are powerfully featured, however FAST and the
others are standalone engine management systems. I tried to do a quick
search on AEM (did you mean AEMS?) if so that too is a standalone.
After seeing many stanalone ECU cars, and being involved with a major
standalone engine management system that you definitely would know of,
what I see in the lastest vehicles today is that you cannot simply put
in a standalone system. There are far too many dependant submodules for
a complete replacement. That and some gearbox controllers are getting
more complex, fly by wire throttle is becoming more popular aswell. Yes
it is possible to piggy back any high end engine management system, but
like you guys know: getting the tune to the point of it being as good as
a factory one (interms of idle, cold/hot start and cruising) is a very
expensive exercise in terms of tuning time required.
After reading through the ls1tech forums from what I can see LS1edit is
very powerful but also very complicated to use. Ofcourse in the right
tuners hands its an excellent package, and the same goes for any system
- if the tuner gets it wrong you will always hear person x blaming the
system. I believe that using the combination of LS1Edit and the TSI is
probably the best solution.
> Thoughts?
Basically my main thought is: use the TSI first. You will see how well
it performs and I think you'll change your opinion of the product.
Ofcourse if your not happy with the results then continue to use
whatever is currently available. Either way I believe that unless you
try whats on the market you will never know if its truly good - think of
any good tuning product when it first came out.
Anyhow I'll answer the next two emails, also I'm sending you a firmware
update along with a PC software update.
>
> Questions from friend:
I have 3 emails and this is the first one. I'm not sure if by the 3rd
email you guys figured the system out properly so I'll answer each email
but make this one contain the most explanation.
> MAF isn't used at all??
MAF is used still by factory ECU, TSI doesn't use alter MAF signal.
> I have some concerns, I see no provision for accel or decel fueling, air
> temp or coolant temp scaling of fuel or timing, and about 8 dozen other
> things.
Accel/Decel and all correction factors are still handled by the standard
PCM, the TSI tracks these changes all ratiometrically.
> Is it a true speed density system?
The TSI uses the onboard MAP sensor as its tuning reference, the factory
PCM still uses the MAF to perform its fuel/ignition calculations. The
functionality of the PCM is not altered.
> How well can it interpolate on the map?
Very well: 3D interpolation (same as the standalone systems). You will
see when you finally have it running live you can make very fine
alterations, eg if input injector pluse is 4ms the 1% change to this is
0.04ms.
> The datalogger is very simple, doesn't look like there is any graphing.
Yes no graphing for now, its simple still with the only really important
data being RPM, Manifold pressure, Air:Fuel, Duty cycle of the injectors
(so you know when your runing out), and the fuel/ignition corrections.
The TSI does write to a datalog.txt file in the same directory where you
are running the program. You can then import that data into Microsoft
Excell and do graphing there instead. The best advantage in using the
datalogger is when a UEGO air/fuel meter is hooked up to the TSI. The
UEGO is the most accurate of air/fuel meters, (forget wide band), check
out http://www.mwignitions.com/uego.htm An example is you can do a TSI
datalog and see an air:fuel of 12.2:1 at 4679rpm and 10.2psi and make
corrections to the fuel map (ofcourse all in real time)
> Sorry, this is gonna be buried when DFI comes out with their LS1 system, or
> whenever someone else comes out with a halfway decent LS1 aftermarket
> computer.
There will always be new competitors to the market, and we wouldn't
expect otherwise. Also we haven't stopped development of our system and
probably never will. End of the day the tuner will use the product that
works and is easy to use.
> I just think this will be a bandaid setup, and will compromise safety in
> many ways.
On the contrary:
- the TSI has inbuilt fuel cut in an overboost situation that you can
set.
- by having the onboard MAP sensor and knowing exactly what boost your
engine is running you can tune most accurately how much ignition retard
and extra fuelling you need compared to a saturated MAF which in my
opinion is compromising your engines safety.
- By retaining the factory PCM knock control this is a backup failsafe.
- with the TSI you can use low resistance injectors (which are more
common in larger injector sizing). Since this is a hardware feature no
PCM reprogrammer can do this.
- Auxiliary outputs: 3 in total (1 dedicated turbo boost control), and
2 outputs. The outputs can be simple as a rpm activated shiftlight or
nitrous control. Nitrous functionality allowing the use of a dry system
(and the TSI mapping the extra fuel required) to a wet system that is
rpm, load, tps activated. Both activations can retard ignition timing
aswell.
- Real time tuning means you don't have to do as many dyno runs as
systems requiring the PCM to be reprogrammed.
> You need to look over a FAST setup, or DFI, or AEM, or just compared to LS1
> Edit. Any of these are very powerful, and much comparison is still on a
> level playing field. What you have is pretty much on par with DFI version 6,
> which came out in the early 90s....
All the ones you mention are powerfully featured, however FAST and the
others are standalone engine management systems. I tried to do a quick
search on AEM (did you mean AEMS?) if so that too is a standalone.
After seeing many stanalone ECU cars, and being involved with a major
standalone engine management system that you definitely would know of,
what I see in the lastest vehicles today is that you cannot simply put
in a standalone system. There are far too many dependant submodules for
a complete replacement. That and some gearbox controllers are getting
more complex, fly by wire throttle is becoming more popular aswell. Yes
it is possible to piggy back any high end engine management system, but
like you guys know: getting the tune to the point of it being as good as
a factory one (interms of idle, cold/hot start and cruising) is a very
expensive exercise in terms of tuning time required.
After reading through the ls1tech forums from what I can see LS1edit is
very powerful but also very complicated to use. Ofcourse in the right
tuners hands its an excellent package, and the same goes for any system
- if the tuner gets it wrong you will always hear person x blaming the
system. I believe that using the combination of LS1Edit and the TSI is
probably the best solution.
> Thoughts?
Basically my main thought is: use the TSI first. You will see how well
it performs and I think you'll change your opinion of the product.
Ofcourse if your not happy with the results then continue to use
whatever is currently available. Either way I believe that unless you
try whats on the market you will never know if its truly good - think of
any good tuning product when it first came out.
Anyhow I'll answer the next two emails, also I'm sending you a firmware
update along with a PC software update.
i have what might be a silly idea and has probably been hashed out all ready.
couldn't you use 2 maf in parallel and only read one, then tell the computer that the injectors are 1/2 the size they really are.
so the computer would see 1/2 the actual air but then would add twice as much fuel as it thought it was. still have to use an impeadance converter for some big injectors.
couldn't you use 2 maf in parallel and only read one, then tell the computer that the injectors are 1/2 the size they really are.
so the computer would see 1/2 the actual air but then would add twice as much fuel as it thought it was. still have to use an impeadance converter for some big injectors.
I will check on whether I should be upgrading to a GM 3 bar MAP I was told I was good up to 22 psi let me see.
FWIW, here is the calculation I came up with for readings on the boost side
Boost = (vIn – 2.26)/.181
ok, i get how this TSI controller works now.
Basically the PCM functions AS STOCK for part throttle and light load situations, but once it reaches a threshold setting of some kind (whether its set internally or you set it via software) it kinda "flips a switch" and tunes via a MAP sensor and ignores the MAF sensor creating a speed-density environment PLUS it still uses the other tables from the factory PCM except the ones related to the MAF
Seems like it could work well theoretically, i would be curious about how well it makes the "transition" from MAF to MAP
Basically the PCM functions AS STOCK for part throttle and light load situations, but once it reaches a threshold setting of some kind (whether its set internally or you set it via software) it kinda "flips a switch" and tunes via a MAP sensor and ignores the MAF sensor creating a speed-density environment PLUS it still uses the other tables from the factory PCM except the ones related to the MAF
Seems like it could work well theoretically, i would be curious about how well it makes the "transition" from MAF to MAP
johi run the 2 bar with 18 psi and all that was done was go by % for everything above the 2 bar. i run the crank convertor from cartek in my car. I just thnk that the FAST system is proven and there aresomeof us making a ton of hp with geat tunability
Darren in NZ, are you using a TSI box they said someone in NZ is using LS1 Edit and their controller...
Been tuning closed & open loop.
Will post when tunning completed shortly .
For those questioning the inbuilt MAP, it ref up to 22.5 PSI
Thread Starter
Joined: Nov 2001
Posts: 45,306
Likes: 1,734
From: Chicago, IL
Darren, that's good to hear, I"m still a 1-2 weeks away from putting it in... how many wires did you splice in?



