Fuel pressure issue
Relying on a bad cap to vent the tank is not "going to get it".
Depending on how the tube on the neck is routed, it may just rely on the cap for pressure escape.
Do you know if the cap is sealed and just in bad shape, or if it's vented by design?
What kind of regulator is this? How is it plumbed?
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If it's open, I would add some rubber hose, a cheap inline filter and hang the hose up in the body above the top of the fill neck.
Post a pic of what you have.
Also: "Oh and I have open headers with O2 sensors". That may cause tune issues. You MUST have a leak free exh system to allow the sensors to work correctly.
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