Fueling & Injection Fuel Pumps | Injectors | Rails | Regulators | Tanks

Bulkhead Fitting Placement in Plastic C6 Tank

Thread Tools
 
Search this Thread
 
Old Jan 14, 2008 | 04:40 PM
  #1  
FastBlackTA's Avatar
Thread Starter
8 Second Club
20 Year Member
iTrader: (7)
 
Joined: Dec 2002
Posts: 1,086
Likes: 0
From: Maryland
Default Bulkhead Fitting Placement in Plastic C6 Tank

I am currently peicing together a fuel system for my vette. Has anybody on this forum had any success in drilling the tank and installing a bulkhead fitting in order to run an external fuel pump (without sumping the tank)? If so, where was the bulkhead fitting installed in the tank? and I'd like to run a -10 from the tank to the pump, and then a -8 to feed the fuel rail (which will split off into -6 for each rail).
Reply
Old Jan 14, 2008 | 07:31 PM
  #2  
code4's Avatar
9 Second Club
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (30)
 
Joined: Apr 2004
Posts: 1,419
Likes: 0
Default

I had horrible luck doing this on my 2001 fbod plastic tank. It was plagued with leaks, I tried many different sealers. They all held for a few weeks to a couple of months then started leaking. The tank is now an ornament in my garage.
Reply
Old Jan 14, 2008 | 11:08 PM
  #3  
Lonnies Performance's Avatar
LS1TECH Sponsor
iTrader: (16)
 
Joined: Feb 2007
Posts: 2,662
Likes: 2
From: Pittsburgh, PA
Default

I have a plug & play setup that fits your car with no cutting of tank or factory wiring.
Reply
Old Jan 17, 2008 | 06:13 AM
  #4  
FastBlackTA's Avatar
Thread Starter
8 Second Club
20 Year Member
iTrader: (7)
 
Joined: Dec 2002
Posts: 1,086
Likes: 0
From: Maryland
Default

Do you have any pics of this unit? Can't seem to find them on your site. Thanks.
Reply
Old Jan 17, 2008 | 06:34 AM
  #5  
ls1290's Avatar
Dumb Ass Vette Moderator
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (20)
 
Joined: Jun 2002
Posts: 4,281
Likes: 2
From: Colorado
Default

Originally Posted by Lonnies Performance
I have a plug & play setup that fits your car with no cutting of tank or factory wiring.
Those are -6an fittings. I have drilled and installed a bulkhead in my C5. If the C5 is like the C5 tank, the back face should be fairly flat. It is important to make sure the fitting is on a flat surface. Secondly to NOT use a hand drill to drill the tank. Use a drill press because the hole needs to be purpendicual( sp? ) to the flat surface of the tank. If you do these things you should not have any problems and/or leaks.

Keith
Reply
Old Jan 17, 2008 | 08:55 AM
  #6  
FastBlackTA's Avatar
Thread Starter
8 Second Club
20 Year Member
iTrader: (7)
 
Joined: Dec 2002
Posts: 1,086
Likes: 0
From: Maryland
Default

Thanks - which bulkhead did you use (brand and size)?

Do you have any pictures of this setup?

Conrad
Reply
Old Jan 17, 2008 | 11:10 PM
  #7  
Lonnies Performance's Avatar
LS1TECH Sponsor
iTrader: (16)
 
Joined: Feb 2007
Posts: 2,662
Likes: 2
From: Pittsburgh, PA
Default

There is no reason to change the fitting sizes unless you are well above 1000rwhp. The stock connections have worked fine in all the ones I have built.
Reply
Old Jan 18, 2008 | 12:17 PM
  #8  
Nasty N8's Avatar
FormerVendor
iTrader: (33)
 
Joined: Feb 2002
Posts: 5,052
Likes: 0
From: Lake in the Hills, IL
Default

Like Lonnie said unless you are planning over 1000rwhp I would not drill the tank.

Nate
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Jan 18, 2008 | 01:55 PM
  #9  
FastBlackTA's Avatar
Thread Starter
8 Second Club
20 Year Member
iTrader: (7)
 
Joined: Dec 2002
Posts: 1,086
Likes: 0
From: Maryland
Default

Is it possible to mount a Bosch 420 pump inside the tank utilizing the stock sending unit? I then could use a bulkhead fitting at the top of the plastic sending unit and run a -8 line to the fuel rail with a return.
Reply
Old Jan 18, 2008 | 02:00 PM
  #10  
Nasty N8's Avatar
FormerVendor
iTrader: (33)
 
Joined: Feb 2002
Posts: 5,052
Likes: 0
From: Lake in the Hills, IL
Default

The opening of the tank is really small I do not think a 420 would fit. We have a Dual Walbro setup that would be more fuel than 1 420 could provide anyway.

Nate
Reply




All times are GMT -5. The time now is 03:27 PM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-04 05:00:17


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE