Crazy rattle when revving

Have driven it quite hard today and now a very loud rattle is back,I can hear it upon idle, but it rattles away loudly when I rev it a bit.
The rattle was there before,1500k ago or so, but not so loud,at that time had a look from underneat;
it turned out to be 'in' the exhaust;engine and transmission sounded ok.
Drove with the car for a couple of weeks and it went away !!
Now,under the hood ,all sounds ok,no rattles there,even when revving.
Driving is fine,no strange noises(cannot hear any rattles) or strange behaviour.
Start to think it is pieces of catalytic convertor or couple of loose bolts, but in the exhaust?Have not seen any check-engine lights at this point,could the cat go bad without any warining from the ses?
Anyone any suggestions???I am baffled it has 95K Kilometers(about 70K miles)want to keep it for another 50K at least.
I had an issue very similar to this. I ended up jacking the car up I and started lightly tapping on the exhaust with a rubber hammer. I started at the muffler and moved forward, tapping every foot or so on the exhaust. Turned out I had a loose O2 outer shell like eseibel67, but also had an exahust bolt work loose and the washer was rattling. If you have rattle associated with the exhaust and don't know where it is, this will find it fairly quickly.
sometimes a rattle when revving, sometimes not;
anyway ,lack of power also audible when revving a little,no loose bolts,no vibration or loose covers on the lamba's found.
No errorcodes,no alarms.
Turns out that after some playing with the revs.carefully....
pieces of cat. flew out of the tailpipe; grey stone chuncks ,one as as big as a mars/nuts-mini bar litterly spread behind the car,inside the tailpipe all grey with dust...
Dang, that one big chunk was probably blocking my respiration,it rattled too loud in the flat part of the y-pipe.
Power is as good as back ,rattle is almost gone for now.
After some driving,accel.power not completely as was,but much better.
Still no codes thrown.
Guess, need to find some new cats before the motor-management starts complaining.
Last edited by marthyh; Oct 9, 2010 at 03:52 PM. Reason: redundant info
If you still have a rattle after the cats are replaced check the muffler. If you don't have a straight through muffler parts of the busted cats might get stuck in there.




