Water on passenger floor
Not heater core or evap drain.
Happens when I wet the lower windshield with the garden hose.
Pulled the carpet and padding, discovered leak at the bottom of the heater box.
i'm not sure how the system works, but I'm guessing the water is getting in from the cowl vents at the windshield/hood area.
Is there any known issues with seals leaking? How hard is it to remove the heater box to reseal?
I will post pics.
it's hard to find info on how the fresh air duct seals to the heater box.
But it definitely leaks from the cowl vent. I poured water strait down the vent holes- most ran out the fender drain, but some streamed out the heater box onto the interior floor.
I will check that, but the water looks like its coming from the other side of the HVAC box, on the bottom left.
I'll be happy as hell if that's it though.
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i just have no idea how the system goes together. add that to the fact that the engine side heater box is very difficult to get to. And the inside part is, of course, under the dash.. just getting started in the right direction is challenging.
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evap drain is right above this leak.
evap drain water runs out of the box directly onto the firewall foam seal.
the seal must have stayed wet or just got old and allowed water to sit between the firewall and HVAC box. this turned to rust bubbles which greatly accelerated the leak condition.
all this could have been prevented if the outlet hole dropped down to a short pipe. this would prevent the water from running down the box to contact the seal.


